I have shot thousands of aluminum gas checks through my 308win.
no issues what so ever.
Some people worry too much, then feel obligated to infect others with their paranoia!
Don't worry about it, just shoot them.
I have done a "fair" bit, not huge, of comparisons with different gas check materials.
I have tested Aluminum, Brass, And copper.
I was testing to see which material would perform the best at higher pressures/velocities.
I kept all the Load components the same, except for the gas checks.
As I increased the relative pressures, I found that the loads with the Aluminum gas checks started to fall apart (accuracy wise) , first.
The Brass and copper gas checks both performed just fine up to the pressure limits of the cartridge.
I did not find any significant difference in accuracy between the two (with the components I used).
I managed to achieve accuracy around 3/4" to 1-1/4" at 100 yards, Consistantly. (Lyman 200 grain, #311299) Velocity was 2345fps at this point. This load has maintained surprising accuracy out past 600 yards! YES, I SAID 600 YARDS. Needless to say I used this load for hunting as well.
I was able to reach 2425fps with a 200 grain, Lyman #311299, without leading. At this velocity the accuracy was just starting to open up.(1-1/2" to 2"ish).
Here is some pictures of a Mulie doe I shot at 235 yards with a Brass gas check (.015" thick shim stock).
The bullet tracked extremely straight and true. I dialled in the drop for the distance with "I-snipe", and the cast bullet did its job. I was very pleased with its performance! The deer ran maybe 15 yards and fell. The bullet impact was very audible! A solid, hollow,THUMP!
Just for you information, the aluminum cladding that insulating companies use for industrial process piping, and oilfield pipe line cladding is Ideal. I managed to get a dozen or so brand new sheets of it from a contractor who had some left over from a job. It is 0.016" thick and forms/sizes perfectly for cast bullet gas checks!
Hope this info helps!