I got me a nice Skinner peep sight and matching front sight post for my Marlin 1894.
I installed the rear sight last week so I decided to do the front sight post yesterday.
I mounted the barrel in the vise and tapped the front sight post off fairly easily.
After some light filing of the Skinner front sight dovetail, I sized it down to fit and proceeded to tap the sight post in. Two mild taps later, the whole front sight ramp popped clean off the barrel and my jaw hit the floor in disbelief. After a quick look, I could have sworn I'd sheared the screws right off. There was only a thread or two showing through the front sight ramp. First thing that comes to mind was "this just got expensive" as I'm thinking about gunsmithing fees and what my options are... shot of single malt scotch or the vodka to calm my nerves.
I decided I'd clean up the threaded holes on the barrel. I used a dental pick to remove the slivers of stripped threads from the screws. On one hole, I noticed the hole was much deeper than it should had there been part of the sheared screw in it. A few mins later and I end up removing a wad of red locktite from both screw holes.
Turns out I lucked out and there was no broken screws. How can this be?! I looked up the replacement screws on Brownells website and they mention the length of the screws being 0.200" with the threaded stem being 0.115". The factory screws from my front sight ramp were 0.164" long. They were being held in place by a thread and a hair more! WTF!




















































