I have been all over one and it was not hard to see the issues with it. The piston in the 416 causes several unique problems in the AR platform. It acts on the top of the bolt carrier in a gun design that was intended to actuate via gas forces aligned with the axis of the BCG. This causes a camming action on the carrier, driving the lower rear of the carrier downward, causing binding and excessive wear. This has been partially addressed by beefing up the problem area. The problem with this is that throwing extra material on to lengthen the wear life of the part is simply a bandaid for poor engineering. Also, the piston drastically drives up carrier acceleration and velocity, which increases wear on several components, including beating the crap out of the buffer, but more notably, it causes the carrier to begin its rearward motion before the bolt has time to fully unlock, causing the cam pin to gouge into the sidewall of the upper receiver....causing excessive wear. To mitigate against this, they applied yet another bandaid in the form of a cutout to help clearance the cam pin head. Again, this sort of does the job, but not that well and certainly doesn't address the wear to the locking lugs. Finally, the design moves the fouling buildup from inside the upper and on the BCG to the piston chamber, which, as it builds up, causes the same problems as fouling on a traditional AR, except that it is harder to get to to clean. I could go on, but personally, I don't see a point. The fact is, it is poor engineering to shoehorn an operating system into a weapon never designed for it. The design screams high stress and early parts replacement. From a military standpoint, performance in use is only part of the equation. Reliability and longevity is also a major player and that is where the 416 will fall short.
Don't get me wrong, I am not against the notion of piston driven weapons. There are a great number of fantastic designs out there that are super reliable, but to equate reliability with the fact that a piston has been added is hardly justifiable. The piston guns that have been touted over the years as super reliable is because they were designed from the start to be a reliable piston gun.
As for the monolithic uppers being the wave of the future, again, we will see. The original flat top was a modification to the original AR platform (a Canadian one at that) and it stuck as a confirmed improvement. Now there is a push to use monolithic uppers as another, complimentary improvement to address several issues that have been displayed by the traditional AR upper design. If it doesn't end up showing the improvement that military wants to see, the concept will get abandoned during upgrade phases and a new direction will be taken. If it does work well, it will be built upon, come upgrade time.
-J