a similar scenario i have heard of involves the case being around half full or less. when the primer fires, it forces the bullet into the lands, at the same time the flame front ignites a huge portion of the powder at once. the now stopped bullet is effectively seated way too long, and the burn rate of the powder is much faster than usual, causing a spike in pressure in an otherwise safe load
This is basically the idea of the "secondary explosion effect." As mentioned, it is very difficult to duplicate, but it is possible. The American NRA did some tests and finally got one out of over 1000 rounds to do this.
If you do not put ANY powder into a cartridge case and chamber and fire it, the chances are the force of the primer alone will move the bullet out into the rifling, and thus create a larger internal area within the chamber as the bullet has now moved out of the cartridge case and has become an obstruction in the barrel.
When reloading cartridges, it is well mentioned that it is recommended that the powder fills most of the case, at least to the shoulder. This makes sure that the powder is up against the primer fully at the back of the case. Reduced loads such as cast bullets recommend much faster burning and easier to ignite powders, such as the flake powders, (Red Dot, 2400, etc) or the tubular powders, (4227, etc.) Ball powders, usually having a coating and smaller surface area of each individual grain of the powder, are much harder to ignite.
When you use a reduced load, the powder is NOT fully up against the primer, but lays on the bottom of the case because the rifle is held horizontally. This means that there is an air space ABOVE the powder in the case in most instances of reduced loads. With a hard to ignite powder, when the primer fires, most of the force can pass OVER the powder in this air space, because of the lesser resistance, and thus pushes the bullet out of the case into the rifling where it now becomes an obstruction. However, some of the flaming particles of the priming compound eventually find their way into the powder, and the powder ignites.
When a cartridge is "normal" and the primer fires directly into the powder that is pushed up against the primer, the primer flame shoots through the center of the powder charge and thus ignites a large area, setting off the charge and shoves the bullet forward. In many cases, the bullet is started moving before the powder charge is fully consumed but the big factor is that the bullet is MOVING down the barrel.
With a reduced load, the powder charge is consumed at a more progressive rate due to the smaller INITIAL area that gets ignited by the primer. This creates a slightly different "spike" in the burning characteristics and pressure. When the gas formed by the ignition of the reduced load expands, it is now in a CLOSED container, due to the bullet being lodged in the barrel. It is now a BOMB, and the pressure has to escape at the most weak area, which in most cases, is the brass cartridge case.
I am not talking about a long period of time here - it happens in Milliseconds. The above is a very shortened and simplified version of what can happen, even though the charge of powder is well below the maximum charge recommended.
As SMELLIE mentioned, we, being a couple of old farts who were around during the 1950s and 1960s, were aware of the possibilities of this happening. This is why we use the faster burning powders for our reduced loads, and select powders that have proven "tried and true." One of our favorite CAST bullet loads for military rifles is 13.0 grains of Red Dot, a miniscule charge in something like the 30-06. But it works very well, because Red Dot is a flake, easy to ignite powder, and we use CAST lead bullets. I would NOT use COPPER JACKETED BULLETS with this load, as you could easily end up with one stuck in the barrel.
It also comes down to selecting an appropriate powder, primer, and bullet weight combination. In the smaller calibres, such as the .223, 6.5 Italian, and even the .308, the medium burning powders seem to give the better results with adequate or higher velocities and accuracy. The slower burning powders give good results in larger cases and heavier bullets.
Gun Shows are an excellent source of information on the older or more obscure calibres. You can usually buy the older reloading manuals at a very reasonable price, and these manuals were made when the Era of lots of Surplus rifles, (after WWII) were readily available, and reloading was starting to gain momentum as a Hobby. I sometimes buy them, and give them to a newer member to the Milsurps shooting fraternity, because I know that the person has a particular type of Rifle. TINMAN204 was the recipient of one such manual at the Dauphin Gun Show a couple of weeks ago.
ADDITIONAL - I was a bit curious so I "Googled" the Internet for "Secondary Explosion Effects" and found pages of Posts and Information on the subject, including lots of pictures.
.