450 Bexan

bexan

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.450 Bexan
For anyone that has purchased a Ruger Redhawk 45 Colt/45ACP.
I bought it because I thought it would be cool to use 45 ACP on moon clips. Like numerous other owners in internet land, I was disappointed with the accuracy of the 45 ACP loads that work fine in my semi autos. Like others, I had trouble with light strikes when using moon clips due to the springiness of the clips.
The above, combined with boredom on some – 30 degree days led me here....
I had an ice cream container full of.308 range pickup brass......but I don’t own a .308.
What to do?
The .308 shell plate on my Loadmaster is also the same one used for 45ACP. So what would happen if I cut off the .308 cases to 45 Colt length?
Kind of the Mother of all 45 ACP cartridges at 1.300 inches long....


Ok so they fit in the cylinder but the 308 case is much thicker. I won’t be simply seating a bullet in that opening any time soon. I had read about a .451 Detonics reamer that existed at one time for making similar extended 45 ACP cases.
Well, I don’t have the patience to try to source one of those, but I do have an old unused Heli-Coil tap that I’m not using...... and a grinder.....
Trial and error... by grinding off the thread cutting teeth, I ended up with a reamer that could open up the soft brass case. I chucked the case in the drill press and clamped the reamer vertically in the drill press vise. (I really need to get a lathe.) This opened up the case enough to make it possible to expand the case mouth for a .452 projectile. The thickness of the remaining brass at the case mouth was still slightly thicker than factory 45 Colt brass.



Now I had a long case that would snap into my existing Ruger moon clips. The case walls were thicker than 45 Colt for added safety margin, and the internal case volume was slightly less than 45 Colt so I won’t be tempted to overstuff it with the Ruger only loads.
The primer ignition has become more reliable I believe, due to the extra mass of the thicker rifle brass and the larger bearing surface of the cases in the chambers. The cases almost headspace on the case mouth now, so this may provide a little more support when being struck by the firing pin.
The first try at the range was underwhelming. Accuracy was decent but the large rifle primers proved too hard for reliable ignition. I pulled the remaining rounds and reloaded them with Winchester large pistol primers. The following day ignition was fully reliable even though the large pistol primers sank a few thousandths deeper into the primer pockets.
Most of my testing was done with IMR 4227 powder, starting low at 15 grains and working up to 20 grains with both a 230 grain Campro plated round nose bullet as well as a 200 grain cast round nose flat point bullet. At 20 grains the case was filled to near the base of the bullet with room for maybe an extra grain or two. (I plan to consult with the spirits of Skeeter Skelton and Elmer Keith on whether I should go higher.)
The 230 Campros clocked around 850 fps from a 4.2 inch barrel, with the 200 grain cast averaging around 920fps. I will be trying some W296 soon to see if I can pick up a little more velocity.



So far this cartridge doesn’t do anything that can’t be done with 45 Colt except for snapping into moon clips, but it sure is cool dropping these long rounds into the cylinder. It’s also pretty cool naming your own cartridge.
 
There does seem to be a little more clearance with the clips, but they seem to spring inward slightly. The rimmed 45 Colt cases are supported on the outside of the cylinder itself, so they can't spring in when struck. It seems I am not the only one experiencing this.
 
450 Bexan update:
This cartridge is proving to be an interesting exercise. It is essentially a 45ACP with the length of 45 Colt. The longer case solves the accuracy issue with the long jump to the rifling experienced by 45 ACP. The case capacity is larger than 45ACP, but a little smaller than 45 Colt, thus light loads of faster burning powder don’t “get lost” rattling around in the Long Colt case. The reduced case capacity seems to help for slower burning powders that “like to be crowded” for clean consistent ignition.
One load that is mild and works well for me in 45 Colt is 5.3 grains of 700x and 175 grain semi wad cutter at about 650 fps. The same load in the modified .308 brass runs around 750 fps.

24.0 grains of W296 topped with Campro 230 grain plated round nose clocked in at 1000 fps with decent accuracy (a little flinching). This load would never fit into a 45ACP case. While possibly a good bear defense load, this one is a little loud and painful for shooting in volume at the range.
175 grain lead semi wad cutters propelled by 6.0 to 6.5 grains of 700x proved pleasant and accurate, travelling in the 850 to 950 fps range. In 45ACP with this same powder and bullet the only load that displayed any decent accuracy was 4.0 grains. It would group tightly at just under 600 fps but as the powder charge increased the groups opened up rapidly and the semi wad cutters started to keyhole.
200 grain cast lead round nose flat points with 11.5 to 12.0 grains of IMR SR 4756 were somewhat stiffer at 950 to 1040 fps, while also displaying excellent accuracy. SR 4756 seems to be one of those powders that benefits from the reduced case capacity of the Bexan case over the larger volume of the 45 Colt case, with a lot less unburned powder.
With the first loads, the brass looked a little bulgy like a tall stout 9mm, but after the first firing they seem to have fire formed nicely.
Research continues, thoughts welcome.................
 
Winchester did this about 30 years ago and called it the 45 Winchester magnum. It was chambered in the Wildey pistol and I believe the TC Contender. The cut off 308 case was the basis for the 44 Auto Mag as well, using .429 bullets minimized the need to inside ream the 308 case. I don't remember the exact case length for the 45 WM but it was fairly long. I know one of my loading manuals has the case dimensions and load data for it, I'll try to find it later.
 
I had to look up 45 Win mag. Case length of 1.198. Well under 45 Win mag velocity. Interesting to see how long cases would last compared to hot loaded 45 Colt cases. Ruger should be able to handle the loads your using. I'd back off on your length due to chamber being made 45 Colt at 1.285. It may put pressures up due to tight case mouths. Also check mouth diameter of loaded round , Colt is 0.480 I don't think you will be able to to exceed 45 Colt hot loads but I guess you can have piece of cake.
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