I'm not necessarily convinced of this either. I had a Colt 6920 a few years back that I considered to have more play between the upper and lower than would have been otherwise be preferable. Also handled some out of the box that I'd go so far as to say they were sloppy.
At the risk of sounding like a broken record...
The amount of play between upper and lower doesn't affect performance. It may be an asthetics issue for the owner though, so whatever floats their boat.
Manufacturing techiniques have come a long way, even over the last 10 years, but it takes some searching and a bit of luck to find one with proper tolerances, even within a brand line.
Tolerances are defined as a +/- to a given dimension - I don't think tolerances have changed a bit with respect to most everything on an AR.
I think Sparrow nailed it: with the exception of a few in the last couple of years, I don't think there is a lower out there that won't work.





















































