Chiappa 1892 44mag brass bulge.

[B.C.Jay]

Update.

Got it back from sfrc. They said the front sight base was square to receiver but blade was not straight. They bent it straight. I’m still sure the sights are not correct as they look canted but it shoots straight so I’m not going to care any further.

As for the brass bulge all they said was fired brass shouldn’t be reinserted in the chamber and reloading voids warranty.

I have not tried using the loads I used originally, but have loaded some with H110 with same
Campro bullets and cases. Bulges do not seem as bad with this load. Will try the unique loads again to see if it’s a load issue or a gun issue.

Mine bulges brass as well.
I think it's the nature of the beast with 44 mag. There has to be some generous clearance to get the cartridge to load. I can't use wide meplate bullets because they jam when feeding.