Chinese M14 Bolt Research - Preliminary Report

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I'm having two Chinese M14 bolts tested. Hardness results came in for the second Chinese bolt. Here's an abridged version of my preliminary report to date. Crystalline structure examinations for the two bolts are still pending. The fnal report will be made available later on in .pdf format. It will include photos of Chinese M14 Bolt # 1. Note that these are bolts exported to the United States in the early 1990s.

Chinese M14 Bolt # 1

###X ######XX (Schaumburg, IL) purchased a Norinco M14 Sporter rifle in 1991. He shot 15,000 rounds through it by March 2010. He decided at that point to have a M14 gunsmith install a USGI bolt in his Norinco M14 Sporter. He sent the original bolt to me for research purposes. I received it on March 20, 2010. ###X wrote a note stating that he bought this unmarked Norinco new in 1991 and now had 15,000 rounds down the barrel. As an unmarked Norinco receiver, it was likely imported by Century Arms International (then St. Albans, VT).

The Chinese bolt is electropenciled 77121 on the bottom center rear and 37406 on the bottom left rear. I was able to install and remove USGI bolt guts (firing pin, ejector and spring, and extractor assembly) with no trouble. The USGI extractor stem did not protrude below the bottom plane. The Norinco bolt fit inside the receiver of Poly Technologies M-14/S serial number 00074 without issue. It easily passed the tilt test. However, it would not close on a 1.630 “ head space gage. The bolt roller was undamaged and properly lubricated with grease. It rotated freely by hand. The bolt electropenciled 77121 on the bottom almost closed on a 1.6405 “ headspace gauge in the Norinco M14 Sporter rifle.

I took photographs of the bolt before hardness testing. The Norinco bolt was photographed alongside an unfired Poly Technologies bolt and a used USGI Winchester bolt. Compared to the unfired Poly Technologies bolt, the Norinco bolt did have minor peening and wear. These areas appeared to be peened: 1) rear end outer edge at 9:00 o’clock 2) front edge of the bottom side of the left locking lug and 3) rear inboard corner of the right locking lug. These areas appeared to have loss of metal due to wear: 1) bottom and outboard vertical surfaces of the safety (left rear) lug and 2) rear edge of the top side of the left locking lug. About one-third of the finish was worn off from normal use. Visually, there was no pitting on the bolt face or enlargement of the firing pin hole.

Chinese M14 bolts are made of equivalent AISI 4135 alloy steel. The bolt was tested for surface and core hardness at a metal heat treating company that has a fully equipped metals testing laboratory on site. The results obtained on 04/23/10 were as follows:

1) rear end vertical surface – 49.9/45.0/47.8/47.0/47.5 Average 47.44
2) top surface – 35.0/23.5/37.9/37.7/23.6 Average 31.54
3) left side lug core – 35.6/40.4/37.3/38.8/37.8 Average 37.98
4) right side lug core – 40.4/38.1/38.4/41.7/36.8 Average 39.08

Here's a few of the photos I took before the bolt was cut apart for testing:

http://www.imageseek.com/m1a/gallery/al bums/civilian/Norc15K_front.sized.jpg

http://www.imageseek.com/m1a/gallery/albums/civilian/WinleftNorc15KctrPolyunfiredright_c.sized.jpg

http://www.imageseek.com/m1a/gallery/albums/civilian/PolyunfiredleftNorc15KctrWinright_b.sized.jpg

Chinese M14 Bolt # 2

###XX ###### (Las Vegas, NV) purchased Federal Ordnance M14SA serial number 60164 in the early 1990s. It was built into a complete rifle at Federal Ordnance, Inc. (South El Monte, CA) using Chinese parts and a U. S. made receiver and stock. He had put about 500 rounds through the rifle by 2010. On 04/18/10, I traded ###XX a M14 related item for the Chinese bolt in his Federal Ordnance M14SA rifle.

The bolt was tested for surface and core hardness at the same company as the first Chinese bolt. Hardness was tested in the same areas as Chinese M14 Bolt # 1 above. The results obtained were as follows:

1) rear end vertical surface – 34.3/35.1/33.80/34.6/33.0 Average 34.16
2) top surface – 34.3/32.7/34.4/34.3/33.7 Average 33.88
3) left side lug core – 31.1/31.8/32.1/31.1/30.5 Average 31.32
4) right side lug core – 30.0/30.2/29.4/30.9/29.6 Average 30.02

Conclusion

The Chinese M14 Bolt # 1 overall average hardness was 39.01 HRC. Its average hardness varied from 31.54 at the top center to 47.44 at the rear end vertical surface. Even though the contact points were substantially harder than the middle portion of the bolt, there was still peening of contact points with a moderate amount of firing cycles.

The Chinese M14 Bolt # 2 overall average hardness measured 32.35 HRC. The middle portion of both bolts was comparable. Hardness was much more consistent throughout than Chinese M14 Bolt # 1. However, the locking lug and rear end contact surfaces were substantially softer. This bolt had 500 firing cycles with no evidence of peening.

Based on the information above, I recommend checking headspace on M14 rifles assembled with Chinese M14 bolts every 500 rounds. The Chinese M14 bolt should be examined for signs of peening each time the rifle is field stripped. Results of microstructure examinations for these two bolts will follow later on.
 
I'm having two Chinese M14 bolts tested. Hardness results came in for the second Chinese bolt.
...

Note that these are bolts exported to the United States in the early 1990s.

...

Based on the information above, I recommend checking headspace on M14 rifles assembled with Chinese M14 bolts every 500 rounds. The Chinese M14 bolt should be examined for signs of peening each time the rifle is field stripped. Results of microstructure examinations for these two bolts will follow later on.

This test would seem to apply to the earliest Norinicos and Polytechs. The internet criticisms of Chinese rifles is precisely around this vintage of imports. The average Chinese rifle in Canada is considerably newer than the test subjects. To determine the lifecycle of the modern bolts, it would be instructive for a couple of CGNers to submit their newly swapped out bolts for Different's analysis. Anyone?
 
This test would seem to apply to the earliest Norinicos and Polytechs. The internet criticisms of Chinese rifles is precisely around this vintage of imports. The average Chinese rifle in Canada is considerably newer than the test subjects. To determine the lifecycle of the modern bolts, it would be instructive for a couple of CGNers to submit their newly swapped out bolts for Different's analysis. Anyone?

I've got a spare one.. but i'm pretty sure that's not possible without some uber-special permission from the state dept
 
I don't know if there is any restriction on shipping a chinese bolt to the US, only receivers unless I am mistaken?

The issue seems to be with shipping items OUT of the US.
 
I wish we could send you some of the new batch of bolt's out from Norinco\Polytech for your studies. As I have seen to date, the 2007 batch seem to be the best so far as for wear & tear sign's. Although the new 2009model's are a brand new batch they seem way to easy to show wear sign's. We were told that the 2007 were from old batch late 1990's production that were put together spare parts to form new rifles from.
Thanx for the insight Different ;)
 
By the way, @ Different: Do you have similar test results for a sampling of USGI bolts?

I have similar (and much more extenstive) test reports for USGI M14 bolts.

Springfield Armory. Investigation of Problems Related to M14 Rifle Failures. Springfield, MA: May 08, 1961.

Springfield Armory. SA-TR19-1507 Properties and Methods of Nondestructive Testing of Bolts for 7.62mm M14 Rifles. Springfield, MA: January 04, 1962.

Watertown Arsenal Laboratories. Photoelastic Stress Analysis of 7.62MM M-14 Rifle Bolt. Watertown Arsenal Laboratories, MA: August 1961.
 
I wish we could send you some of the new batch of bolt's out from Norinco\Polytech for your studies. Thanx for the insight Different ;)

My pleasure. I don't know if it is legal to import a single Chinese M14 bolt into the United States from Canada or not. I know complete Chinese semi-automatic firearms and Chinese ammunition are forbidden from importation.

I don't know the cost in Canada but the hardness tests on the bolts is running me $50.00 each. Perhaps one or two you could TOFTT and have a metallurgy lab in Canada test one of the 2009 Chinese M14 bolts for hardness. No doubt there is plenty of interest.
 
I have similar (and much more extenstive) test reports for USGI M14 bolts.

Springfield Armory. Investigation of Problems Related to M14 Rifle Failures. Springfield, MA: May 08, 1961.

Springfield Armory. SA-TR19-1507 Properties and Methods of Nondestructive Testing of Bolts for 7.62mm M14 Rifles. Springfield, MA: January 04, 1962.

Watertown Arsenal Laboratories. Photoelastic Stress Analysis of 7.62MM M-14 Rifle Bolt. Watertown Arsenal Laboratories, MA: August 1961.

What then were the average hardnesses observed? I'm just curious how much longer than 15,000 rounds a shooter can expect out of a USGI bolt vs. a Chinese one.
 
Any way to "deactivate" the bolt ? Since the goal is to perform what amounts to destructive testing.

The problem is that the get the readings Different got, you need to hardness test it on the surface and then again at the core, but I suppose you could mill away say the top half of the entire bolt and be able to test all the needed ares.

You'll need a carbide face mill and a fixture of some type to hold the bolt while milling it.
 
What then were the average hardnesses observed? I'm just curious how much longer than 15,000 rounds a shooter can expect out of a USGI bolt vs. a Chinese one.

AFAIK, USGI M14 bolts do not experience peening on the contact surfaces, as a general rule. The Chinese M14 bolt with 15,000 rounds of service has some peening. This seems to validate the USGI drawing requirements for bolt hardness: surface hardness of 54 to 60 HRC, case depth of 0.012 " to 0.018 " and core hardness of 33 to 42 HRC.

The Springfield Armory and Watertown Arsenal reports referenced above have a lot of data. The tests were conducted on bolts as part of the 1961 investigation of M14 receivers and bolts from Springfield Armory, Winchester, and Harrington & Richardson Arms. There are just too many data points to determine what the average surface and core hardness readings were for the bolts then tested. The following from M14 Rifle History and Development Fourth Edition may help answer your question:

"As a result of the bolt failures, the U. S. Army inspected 33,808 bolts from rifles under serial number 90000. 26,848 of the 33,808 bolts were reused. The inspection tests done on the M14 bolts included magnetic permeability comparisons, measurement of basic magnetic properties, oscilloscope wave form pattern studies, hardness testing, and impact testing at ambient and cold temperatures. The 6,960 bolts pulled from service were due to: 1) surface hardness outside the specification 2) high temper or retemper 3) core hardness greater than 45 HRC 4) core hardness less than 35 HRC 5) core with excessive free ferrite or 6) other unfavorable conditions. The bolts tested had core hardness as high as 46 HRC and as low as 31 HRC. Within a single bolt, it was not unusual to have the core hardness vary up to 4 HRC. Surface hardness was usually within 1 HRC for any point sampled on a given bolt. The bolts sampled ranged from 52 to 62 HRC on the surface."
 
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AFAIK, USGI M14 bolts do not experience peening on the contact surfaces, as a general rule. The Chinese M14 bolt with 15,000 rounds of service has some peening. This seems to validate the USGI drawing requirements for bolt hardness: surface hardness of 33 to 42 HRC, case depth of 0.012 " to 0.018 " and core hardness of 54 to 60 HRC.

The Springfield Armory and Watertown Arsenal reports referenced above have a lot of data. The tests were conducted on bolts as part of the 1961 investigation of M14 receivers and bolts from Springfield Armory, Winchester, and Harrington & Richardson Arms. There are just too many data points to determine what the average surface and core hardness readings were for the bolts then tested. The following from M14 Rifle History and Development Fourth Edition may help answer your question:

"As a result of the bolt failures, the U. S. Army inspected 33,808 bolts from rifles under serial number 90000. 26,848 of the 33,808 bolts were reused. The inspection tests done on the M14 bolts included magnetic permeability comparisons, measurement of basic magnetic properties, oscilloscope wave form pattern studies, hardness testing, and impact testing at ambient and cold temperatures. The 6,960 bolts pulled from service were due to: 1) surface hardness outside the specification 2) high temper or retemper 3) core hardness greater than 45 HRC 4) core hardness less than 35 HRC 5) core with excessive free ferrite or 6) other unfavorable conditions. The bolts tested had core hardness as high as 46 HRC and as low as 31 HRC. Within a single bolt, it was not unusual to have the core hardness vary up to 4 HRC. Surface hardness was usually within 1 HRC for any point sampled on a given bolt. The bolts sampled ranged from 52 to 62 HRC on the surface."

Oh, I see. I think you got it right in the book and backwards in this post? The surface hardness is supposed to be the higher of the two measurements, yes?

30-something on the Chinese bolt compared to 50-something on the USGI bolts in HRC is a dramatic difference IMHO.
 
CGN member "Simonyzer" reported the following statistics to me in 2004 for current import rifles:

Here are the results of the 3 rifles I tested...

Rifle 1
Average: 47.7 HRC
Min: 47 HRC
Max: 48 HRC


Rifle 2
Average: 46.2 HRC
Min: 45 HRC
Max: 47 HRC


Rifle 3
Average: 47.2 HRC
Min: 46 HRC
Max: 48.5 HRC

He did not break down the locations where the testing was done on the bolt any further than that for me.

This is why I save some PM's :p

NS
 
Please Explain

I own a lot of guns but I do not really know how they work. As the owner of a Chi Comm M-14, I would like to know if the damn thing is going to explode under me and perhaps sever my family jewels. Can someone explain what all this information about hardness means in layman's terms?

Are the rifles safe, or should I wear a helmet and jock strap at the range?

Thanks
 
They are safe. What Different is talking about is how long the bolt will last when an early production Chinese M14 bolt is compared to a USGI bolt. In the above example, the chinese bolt with evidence of peening starting had fired 15,000 rounds and was still within allowable headspace. A GI bolt would probably fire at least twice that before showing any issues, perhaps a lot more than that. Hard to say for sure.

In nay event, he is not saying not to shoot the gun, he is saying that every 500 rounds or so when you disassemble for a thorough cleaning you should inspect your bolt for signs of peening or wear at the lugs. There may not be anything to see - it might be fine every time. But if you do see signs of problems, you may want to replace your bolt.

Ideally you would also check headspace, but not everyone has gauges. If you don't, just monitor your spent brass. If the rifle is getting greater headspace over many thousands of rounds, you would generally start getting bulged bases and excessive brass elongation before a catastrophic failure came along.

There are VERY few M14 shooters in Canada who have ever shot 15,000 rounds through their M14 and not many of those shooters has a early 1990's vintage bolt in their gun.
 
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