I seen many threads where people have cut down mosins yet no front sight option because normally the barrel is much fatter and no real simple option other then turn down the barrel or option that not available here ( brass stacker ) or use a solder on front sight ramp, or gun smith to cut a dovetail. All other military front sight bases I found where under .600, nothing around .650 that I needed.
Option I used other then gunsmith was to bore out a No4 front sight base ( No4 bayonet lugs are fatter then the barrel I was using, No1 wont work .550 ID) To the Dia I needed, I need .652 I had a friend bore it out to .650 and fine tuned from there ( emery cloth the barrel ) then drilled an tapped for a sew screw ( used this option being that I felt drilling a slot for the cross pin would be too deep into the barrel ) 40rds and hasn't shifted. Now If you wanted to, you could install the front sight guard, haven't notched out that yet ( almost like the fin mosins )
Wish I used the FSB that uses the screw to clamp the blade in. I found this was the cheapest and cleanest option. Mind you you need to play with the front sight height. Im sitting at 500M sights to hit 1" above at 50.
Option I used other then gunsmith was to bore out a No4 front sight base ( No4 bayonet lugs are fatter then the barrel I was using, No1 wont work .550 ID) To the Dia I needed, I need .652 I had a friend bore it out to .650 and fine tuned from there ( emery cloth the barrel ) then drilled an tapped for a sew screw ( used this option being that I felt drilling a slot for the cross pin would be too deep into the barrel ) 40rds and hasn't shifted. Now If you wanted to, you could install the front sight guard, haven't notched out that yet ( almost like the fin mosins )
Wish I used the FSB that uses the screw to clamp the blade in. I found this was the cheapest and cleanest option. Mind you you need to play with the front sight height. Im sitting at 500M sights to hit 1" above at 50.

