Diamond lapping. Updated 31-VII

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Sudbury, Ont.
Back in the late eighties or early ninties, Veral Smith, who runs Lead Bullet Technology, came up with using fine lapping compound to polish rifle barrels. Basically, a fine lapping compound was smeared on a steel plate and with another steel plate, the bullet was rolled between the plates embedding the compound into the bullet. The bullets were loaded with a light charge of pistol powder and several were fired down the cleaned rifle barrel. This procedure removed any microscopic burrs left behind from the rifling process, and would smooth the edges of any pitting that was present in the barrel. This paste was finer than any valve grinding compound and is quite expensive. I have used this technique in the past with good success.

More recently, Merrell Martin, reporting in the now defunct Precision Shooting magazine, that he had even better results using diamond paste. I have a well used ZG-47 from 1956, with a 1962 barrel, that has been well used, but with a nice, shiny bore. However, the best I could manage with well prepared ammunition was 3 & 1/8 inches at 100 yards for 10 shots. It was a fairly circular group. The hole under the 3 is a .22 from another shoot.

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This morning, I fired some lapping loads of 3 using 10 micron diamond paste, 4 with 7 micron and 4 using 5 micron, cleaning after every two shots. The next ten shots, with the same ammunition as before, were in 2 & 1/2 inches. Seven of them were in 1 & 13/16 inches and the remaining three were in a tight group.

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So it is apparent that diamond lapping provides some benefit. The little group could be due to operator error, perhaps shifting my position on the bags. As well, a sporting rifle might not like a ten shot string and the heat it generates, although the load was a mild one. (25 gr H-41 and a 168 gr bullet - .30/'06) Also, the stock screw which screws into the barrel may have an adverse effect. I'll try bedding the recoil lug area next.
 
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Veral Smith was a great mold maker and had a small book "Jacketed Performance with Cast Bullets". Lots of great cast info and a nice guy to deal with. I remember trying this method of "Fire Lapping" a couple of times using Lee Valley Tools Green polishing compound (used to sharpen knives) and JB Bore Paste. These are not as abrasive but they performed quite well and I did get good results.
G. David Tubb also used a similar idea (Final Finish?). He's won a pile of NATIONAL Titles in several disciplines so he knows his stuff. The only issue with using either method is keep in mind that is lengthens the throat so OAL will need to be adjusted.
 
Veral Smith was a great mold maker and had a small book "Jacketed Performance with Cast Bullets". Lots of great cast info and a nice guy to deal with. I remember trying this method of "Fire Lapping" a couple of times using Lee Valley Tools Green polishing compound (used to sharpen knives) and JB Bore Paste. These are not as abrasive but they performed quite well and I did get good results.
G. David Tubb also used a similar idea (Final Finish?). He's won a pile of NATIONAL Titles in several disciplines so he knows his stuff. The only issue with using either method is keep in mind that is lengthens the throat so OAL will need to be adjusted.

Also will affect bore diameter...
 
No, not really. The throat and leade on a well used firearm will be eroded somewhat and may even appear to look like alligator skin. Polishing these areas out can improve the accuracy of a rifle, especially with cast bullets.
 
Veral Smith was a great mold maker and had a small book "Jacketed Performance with Cast Bullets". Lots of great cast info and a nice guy to deal with. I remember trying this method of "Fire Lapping" a couple of times using Lee Valley Tools Green polishing compound (used to sharpen knives) and JB Bore Paste. These are not as abrasive but they performed quite well and I did get good results.
G. David Tubb also used a similar idea (Final Finish?). He's won a pile of NATIONAL Titles in several disciplines so he knows his stuff. The only issue with using either method is keep in mind that is lengthens the throat so OAL will need to be adjusted.
Yes great little book with a wealth of information. Hand drawn illustrations make it unique. In Chapter 2 he talks about the 3 factors affecting cast bullet accuracy. He lauds the benefits of bore lapping and claims it will improve accuracy of nearly every barrel. As yomomma mentioned fire lapping will increase bore diameter and Mr Smith says it may be detrimental to jacketed bullet accuracy. Not necessarily but that is why he recommends slugging the barrel with soft lead first to measure bore diameter and gauge roughness. Here's a sample of his original visuals.

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firelapping is very useful for polishing the radial tooling marks left behind on the rifling at the edge of the leade. depending on the quality and wear of the reamer, some pretty nasty grooves can be left behind. all new barrels have some grooves in them and just rounding off the sharp edges is a good thing.
 
firelapping is very useful for polishing the radial tooling marks left behind on the rifling at the edge of the leade. depending on the quality and wear of the reamer, some pretty nasty grooves can be left behind. all new barrels have some grooves in them and just rounding off the sharp edges is a good thing.
Absolutely agree about sharp edges in new barrels. The discussions about whether new barrels need to be broke in should be 100% - YES
 
I removed the sling swivels and the bolt connecting the stock to the barrel.

This time, with my last nine shots, I had one little flyer and one larger flyer. The other seven went onto 1 and 7/8 inch.
This was at 200 yards. However, I've also been told that our 200 yard range is really 192 yards.

The bullets were weighed to within 2/10 grain. I've found that while I wipe the powder off the base of the bullet, there is sometimes a slight uneven flange around the gas check.
I have to be more careful about this in the future.
As Roy Baumgartner wrote at the end of each chapter in his series on accurizing the M1 rifle: "The search for accuracy never ends."

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