I have been shooting cast for about 6 months in my microgroove 45-70 marlin but have gone through about 300 rounds. I bought a large box of ~25bhn 350gr plain base bullet barn bullets from a friend who used to have a 45-70 and they gave me terrible leading. After shooting for an afternoon, the accuracy became horrible and it took me like an hour to clean the gun. I think they were sized .457" or .458" or something and worked fine in my friends ballard rifled barrel, but not in mine. I ordered a bunch of bullets from Ben Hunchak with and without gas checks and I have been really happy with them as far as leading goes. It's night and day, but I know these are at .459".
I'm not saying anything bad about the bullet barn, just the ones I had are not right in my gun. I am going to order a box of 200 405 gc's from them soon and make sure they are .459 or .460 this time. I bet they will be fine. They are close, they make nice looking products and they are cost effective...
I load the MT Chambers 340gr med hard hollow points to about 1050 or 1100 fps with Unique and the 420gr's to 1700 and 480's to 1500 with H4198. My 340gr "45 LC level" loads are a beautiful round, getting me a couple inches at 50 yards with factory sites and I'm sure they are whitetail capable. They barely kick and they make the rifle so much fun.
The 420's and 480's are ridiculous and not needed for the kind of hunting I have ever done. Even though I can only shoot about 3-4 inches at 50 yards with them, they feel like the hammer of thor and nothing hit properly with one will go very far. I have huge confidence in the rifle loaded up with the 420's and the last time I went woodcutting I found that they go about 18 inches into semi wet fir wood. I'll probably keep around a bunch of the 420's and 480's for bush carry bear defense when hiking into lakes, etc and make hunting rounds out of 405's or the 340's.
With properly sized bullets, cast ones are easy to clean up afterward and hit like a missile. It took me a little playing and experimenting, but not much to find what made me happy but I am not going to stop playing and learning.
I will buy bullets from both companies again. I have yet to ever reload a single non cast bullet for the rifle. I guess I'll go till I notice that remington bulk are the same price as some cast
I think I have more confidence in the cast ones. They have been around a lot longer and the buffalo certainly didn't like them much.