Hornady Custom Grade Die's too tight ?

Kondor

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Howdy, I've recently got myself a single stage loader and its mounted on some iffy wood but it does the job, my Lee die's & Hornady American dies work great. the hornady custom die though im having a real issue with cases needing a TON of force on the downward action to pull out, (caliber is 6.5x55 swedish) after some looking at it I believe it's the expander ball aswell as somone else stating they had brand new hornady custom grade dies from the factory come not correctly spaced. Should i be looking to replace the dies ? im talking 10x the amount of force my other 3 caliber's require almost breaking the wood its mounted as it starts to crack, i have tried different types of lubricants and amounts, aswell as cleaning the dies but dont seem much luck. they came used with the press itself and the original owner bought a new set but never said why so this may have been it ? thanks for your time reading!
 
Does the brass look as if it may have been fired in a semi-auto rifle?
Does the die look like it needs polishing on the inside?
I assume die is marked as 6.5 x55?

Did you remember to lube the inside of the neck? This is crucial with these dies.

I like castor oil as a case lube. Cheap and available at drug stores.

Sacrifice one case for a test.
Place a case on the shell holder, loosen the die off the press by fair amount then tightened the die until it makes contact with the brass.
Turn the die in a couple turns more and resize the brass
Repeat until die is all the way down against the shell holder then measure the case.

There is a chance the die is defective or even a different 6.5 caliber that was marked incorrectly.
Hornady is good at replacing defects. You can use the test case measurements as proof.
 
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Normally when i run into this, i just take out the deprimer/expander rod, chuck it up in a drill, and run the expander button on sandpaper, and then emory cloth, to reduce the size a thous or so, until it comes out of the case with normal resistance.

Thinning the necks of the brass would achieve the same result i suppose.
 
I compared Hornady 6.5x55SE FL dies with Lee and the Lee sized the cases smaller.
Like mentioned, polish the expander, that will help.
 
Interesting ! I have no lubed the inside of the case necks as i thought that may mess up the powder once it goes in! But hornady's one shot lube claims it will be fine. I may sand it down finely aswell if the extra lube. Very interesting that the lee was actually smaller though !

Need to get some more brass to try loading or projectiles lol
 
I'm anal.
For rifle, I try to clean again after resizing before priming and powder charge. Just a fast cleaning.
So long as I have enough time.
 
How do you know if its been fired as a semi auto ?

sadly ALL of my 6.5 cases are currently primed just waiting on some projectiles, aswell as if I am going to get the rifle drilled & tapped. which im not sure it even can be


I didnt buy the dies myself somone else did and sold it to me with the reloading kit, it could be my bench is too weak, but i think its pretty tight. I will adjust it again when i get soem more brass but it does make a bad rubbing nose that sounds more like the inside of the die than the expander ball
 
I had the same problem with hornady dies in 257wby. Pulling the expander ball back through the neck was actually stretching my brass 0.011”. I since have bought a Redding neck sized and it has eliminated the problem
 
Interesting ! I have no lubed the inside of the case necks as i thought that may mess up the powder once it goes in! But hornady's one shot lube claims it will be fine. I may sand it down finely aswell if the extra lube. Very interesting that the lee was actually smaller though !

Need to get some more brass to try loading or projectiles lol

a liquid or sticky lube can... use graphite powder on the inside of the case neck (there is a tool that brushes the stuff inside the neck) if you do not want to clean the brass after resizing.
 
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