Israeli K98 Restoration (pic heavy)

mwjones

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First time trying a restoration, so be gentle :)

I love the .308 cartridge and mauser actions both. I've been kicking myself ever since I sold my Spanish M1916 and M96 Swede.

I recently saw a customized Israeli k98 that listed as having an excellent bore with cosmetic damage on the outside. I couldn't resist. Once she got here, I started looking for information. Originally built in Bysterika, Czechslovakia in 1944. I started looking for what I needed to restore her. I figured I would need a stock set with buttplate, bands and screws, a front sight hood, a trigger guard and floorplate assembly, and a safety.

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Looks like a perfect candidate for a resto. Look on ebay for parts. There are a lot of NOS Israeli parts out there and the prices are pretty cheap.

I have some of the parts you need as well.
 
A couple days ago I decided to go at the rust on the barrel. I used a stainless toothbrush and some eds red and removed quite a bit of brown goo. Some of the rust was raised above the metal, and required a little bit of filing with a needly file. Shoeshine style polished with 220 and 400 grit sandpaper smoothed a good lot of the pitting out and removed all fo the active rust that the brush just wasn't getting. I heated her up with the heat gun and slapped on some cold blue, and to be honest it didn't come out too bad. It has a kind of green tinge to it that is a close approximation of what was there to begin with.
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I was going to buy one of the Yugo stocks from trade ex as well as a bunch of other parts as well, but I found an excellent deal on a complete trigger guard assemble. I managed to get a milled trigger guard, floorplate, catch assembly, magazine follower, spring, screws, capture screws for $37 US. I was still on track to order a safety, cleaning rod, stock set and sling. There is little coating left on all f the small parts so I was going to give them a wet glass bead blast and treat them with a black phosphate finish. If the trigger guard parts have decent bluing I may just qive them a quick polish and re blue.

However, I found an Israeli stock and hardware set at the gun show yesterday for $65 and couldn't say no. It was missing the nut on the recoil lug and I asked the guy if I could take the one off of a second sporterized one, and he said to take them both.

Went to my neighbourhood friendly CT store and picked up a couple things.
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Disassembled pretty easily. I couldn't get the nut off of the sporter stock, and couldn't remove the bayonet lug off of the full stock, but whatever. I'll figure that out later.
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For now I had my assistant help me get it wrapped up to sweat for a bit.
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Let it sit for the afternoon out in the sun. It was nice out, but still not hot enough to really do what I was trying for, although it did soften considerably and liquid was dripping off of it when I took it out of the bag. I got some boiling water ready and sprayed it down with simple green, and gave it a quick scrub with the scotch brite pad once it turned a gross milky brown colour. Went at all the little crevasses with a toothbrush. Then, rinsed with boiling water, sprayed with more simple green, let er soak, and scrubbed it down again. Didn't do anu ironing. That's for next time. I'm going to do a couple more scrubs probably tomorrow evening, and i'll steam it then.
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The pic doesn't really show, but I'm seeing a yellow/brown laminate with red glue. The handguard is solid wood with a red colour to it.

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UPDATE!

Actually not a whole lot to tell. Been wrapping the stock up in a black garbage bag and leaving it up on the dash of the car in the sun all day while at work. It keeps bleeding oil like a SOB. got it pretty good now. After a scrub with boiling water and simple green, it dries to a kind of white-ish colour, but after about an hour it starts to darken up again with oil, slowly spreading out from the wrist, butt, and barrel channel from the recoil lug back. It's kind of gross.

Any tips on how to better do this, or just keep doing it until the grease stops coming out? On the bright side, a lot of the dents are gone. While I plan on wet sanding with 400 grit for the first coat of BLO. I'm going to leave the gouges and big bung marks intact.

I've found that a piece of wood was inserted behind the recoil lug as a repair at some point, but that the piece of wood has also cracked. I don't plan on removing and replacing that, but I DO plan on stabilizing the crack with epoxy and putting in a 1/8th brass pin. At the same time, I am going to epoxy bed the action.

Got the trigger guard assembly and screws in the mail today out of the states. Front sight hood came in a few days ago. Waiting on a cleaning rod and sling and we should be all set. If only the stock would quit leaking oil constantly!

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I brought out my Israeli Mauser camping last year (in Lillooet, BC). It took about 3 days in the 36 degree heat, but she eventually stopped oozing Cosmo....
 
It's gross, man! After the initial scrub with the coal oil looking water, it hasn't had as much come out, but seriously.....

I scrub it with a toothbrush, boiling water and simple green (diluted 10:1 for super tough greasy stains) and when it dries the stock is almost white. Then, after a couple hours, you can see the oil starting to surface in the wrist and recoil lug areas. If you heat it, like, say, put it in the garbage bag in the dashboard of the car all day, when you pull it out at 4pm it's completely covered and dripping.

I've done 2 cycles of heating and cleaning each day for the last 8 days, and it's not really getting any better. What's next? I don't want to use TSP because I'm afraid it will delaminate the wood. I could take it to work and bake it at 350 for a couple hours, then vapour degrease :p


On the bright side, I was scrubbing up the small parts today, and found tiny little eagles on the recoil lug and middle band that are not peened or worn away.
 
Both of the military stocks have the Israeli 7.62 burned in (though the sporter stock is sanded a bit).
 
I have one a #4 on th ego as well. Cost will be about the same all things considered. Enfield wood is more expensive, but the actual barreled action of the mauser cost double what a sportered enfield goes for.
 
Update again!

I kinda got a little too involved and forgot to take any pics of a bunch of stuff, but the story goes as follows.

Took the stock to work for a couple days. Baked it in a 250 degree oven for 2 hours wrapped in paper towel. Took it out, hosed it down with electrical contact cleaner, rewrapped, and baked again. Total of 8 cycles. There was still oil coming out of the sling cutout and end of the butt, but it had changed from a used motor oil colour to a light amber colour kinda the same as linseed oil. Figured that was goo enough for me because it was no longer getting any cleaner.

I mixed up some quick set, yellow drying epoxy, and went about filling in most of the large gouges, hit the cracks behind the recoil lug and tang, and epoxied a new brass pin into the forestock just behind the cleaning rod nut where there was a pretty decent crack. Waited for it to dry overnight, then dressed all of the epoxy off flush with the wood. It leaves little dark spots but I figure at least they're stabilized and not going to be the cause of any further cracking or delamination. This is the part I wish I had taken pics of, but such is life. After the rigorous steaming and epoxy filling of the major stuff, there isn't really a whole lot of bad left other than some scratches and light dents that I figure give her character.

I bedded the recoil lug area with steel epoxy. Removed a little bit of wood, spooged it in there, taped up the action, sprayed it down with lithium grease, and clamped the action into the stock. I'm kinda happy I didn't get any pics of this, because to b honest, it doesn't look beautiful and perfect like all of the YouTube videos. My tape lifted a little bit, grease got all over everywhere, etc. Not bad for my first try, I guess.

Fast forward to today, and I decided to get some oil back into her. Took the stock outside in the bright sun, and used a brush to apply a thick coat of BLO. Let her sit in the sun for about 10 minutes to soak in, then applied a little more. Proceeded to lightly wet sand with 400 grit until it got nice and muddy. I then used my hands to massage the oil and wood dust into the stock to help fill any tiny voids or wood grain. Let it soak in in the sun for another 10 minutes, then wiper her off with a cloth. To be honest it looks pretty good right now, but I think I'll be doing another wet sand and massage tomorrow before I put her all together.

Here's a pic of the stock freshly oiled and wet sanded.
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The stock surface looks a little better in that pic than in reality. There is a lot of grain/voids in the surface that I figured wet sanding would help full, but it didn't really. It's actually pretty dark. Got 2 coats on it now, and I will probably do one more tomorrow and leave it at that.

Pblatzz, you're correct. The original stock it was in has since been sold. The red Israeli sporter stock will be for sale as well, I think.

All I'm missing now is the safety which should be here soon (won one on eBay for $5). Ididn't get a picture of her today before the rain started, but I'll take one tomorrow in some decent outdoor light.
 
Safety came in and finally got a nice day this weekend to take some pics outside!

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She's a tough old girl. Few bumps and bruises, mended cracks, but she's still beautiful and back in the game as a redhead. I've never named a rifle before. I called her Meira, "Bringer of Light"
 
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Nicely done. I know these Israeli Mauser's aren't the cream of the collecting world but I just love the history on them, Waffenamt's and Swastikas peened and replaced with the star of David, quite a roll reversal. Enjoy the rifle!
 
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