Thank you for that, I'm currently fighting with a new Marlin 30-30 with micro groove rifling to shoot cast slugs, I've got it to shoot well(under 2" groups) with slugs that are PC coated up the nose but they chamber very tight with coating on the nose ( that micro groove doesn't seem to have much free-bore). These rounds feed and shoot wonderfully in the wife's Winchester.
Too accommodate easier feeding ( the gun is owned and used by a lady and easy feeding is requisite) I carefully coated a bunch of bullets without a spec of coating on the nose, the shank is coated perfectly and sized to .310...the damn things feed perfect but wont group less than 3.5 inches now.
Fryxell is an excellent author & along with Tappin has a complete book out on casting slugs that is an excellent rear on all aspects of casting lead...a bit outdated now that powder coating has revolutionized/simplified the practice, it still has very relevant points. Sorry I dont have a link, it is on my old computer but the entire book is free to download.
That's been my experieince too, powder coating creates feeding problems sometimes.
Powder coating is great for getting a few more fps from cast rifle bullets, and for getting bigger slugs to fit a worn or oversize bore. Milsurps and big bore rifles are perfect for PCing.
But I can lube-size about 4 times faster than I can powder coat plain base bullets so for anything under 1400-1500 fps PCng is not worth the effort for me. Or maybe I'm not doing it right.
That's been my experieince too, powder coating creates feeding problems sometimes.
Powder coating is great for getting a few more fps from cast rifle bullets, and for getting bigger slugs to fit a worn or oversize bore. Milsurps and big bore rifles are perfect for PCing.
But I can lube-size about 4 times faster than I can powder coat plain base bullets so for anything under 1400-1500 fps PCng is not worth the effort for me. Or maybe I'm not doing it right.
All my pistol bullets I just powder coat now, they feed fine in anything I have and save a lot of time with the amount that I shoot. For rifle I have also found that PC is a headache unless you need to add a few thousandth because of a warn barrel or over sized.
As far as microgroove barreled rifles go , stick to normal lubing , hard lead, size at least 2 thou over what you slug the barrel at and push them hard and you will be rewarded with surprising accuracy. I have a Marlin 444 that will shoot 1.0" for 5 shots and 1.75" for 10 shots at 100 meters. People are blown away with the accuracy and so much for the micro-groove barrels cant shoot and lever action rifles have horrible accuracy.
This is actually the first "sort of" failure I've had with any PC slugs in a rifle. The first loads I tried in both rifles ( the Marlin & a 94 Win) shot beautiful groups altho hard to chamber in the Marlin . These first loads were at 1450 fps and while they both grouped good, they both shot way low (8 inches at 100) at the highest sight setting (front sights are already low profile). So I sped them up to 1735, they both now shoot high enough and chamber but the Marlin groups fell off considerably.
Both the .44 mag and .444 should have been made with the 1-20 twist instead of the 1-32 [I think] so 300gr bullets could be used.
I shoot a '69 .444 with 3 different cast bullets and a few loads to great success, I love this gun. I would be interested in trying the same loads in an updated Ballard model to see if I notice a difference. I don't really measure groups but I have some small targets. I really just want to shoot one with a regular stock to see how it feels; mine has the combed stock I think made primarily for scope use, but I shoot with irons.
After buying a ton of cast rounds I'm finally almost through them and want to start shooting PC cast .444, looking for someone with some specific molds for exactly the issue mentioned, i want a shape and profile i think will loan itself to easier loading/cycling after PC. Currently have only PC 30-30 and .303.




























