Why are the carbine's sights so tall? Cool firearm, reminds me of an FG42.
I do not have a drawing but the receiver looks like a big chunk of machined steel. I am also assuming the barrels are head spaced into the receiver instead of a barrel extension (Just checked, uses an extension). Both those things are expensive vs modern lightweight design, stampings, etcWhat cracks me up is the FG-42 trigger mech which the Johnson copied. Actually it was the other way around: FG-42 copied it from the Johnson LMG. Fires closed-bolt on semi-auto, open-bolt on full-auto. Side-mounted straight-line mag of the FG-42 also came from the Johnson.
I don't see how the Johnson would be "insanely expensive" to manufacture. The whole thing was designed for ease and speed of manufacture in any ordinary machine-shop of the late 1930s. That was one of the points that Mel Johnson stressed: it could be manufactured almost ANYWHERE with ORDINARY SHOP TOOLING. Johnson himself didn't even have a factory; his rifles all were made by Cranston Tool and Die in Providence, Rhode Island: home of Howard Phillips Lovecraft and quite possibly of Cthulhu as well. Cranston made a duplicate set of tooling for the M-1944 LMG which was crated in Montreal and shipped to Palestine as "Agricultural Tools". A couple of smart Jews set it up and built the famous DROR machine-gun in both .303 and in 8x57. Looked like hell but it sure WORKED okay..... and that's what it was all about. One small result was that about half of Palestine changed its name... to Israel.... and a Johnson knock-off became the origin of their now-very-good and now-very-modern firearms industry. Can't knock it, that's for sure.
The Johnson is an interesting design. I always wished they were about 20 times as common.
according to this icollector listing. Not sure how accurate the listing is as it refers to the guns' 'teflon coating'.
Point to remember: there were a lot more SHAPERS and HORIZONTAL MILLS in shops back then, than there seem to be these days.
Whole front half of the receiver is a chunk of formed sheet-metal, just spot-welded on. Bolt can be made very fast on an ordinary Lathe and a Slotter or Shaper.
Don't rely on drawings. Tear one down, dump the parts on a table and just LOOK at them. This thing was designed for fast, easy production (once you had made up the jigs) in a time in which CNC was still a long way off. There are very few CRITICAL dimensions. Back half of the receiver only has a single CRITICAL internal cut: a milled channel which controls the operation of the Bolt, can be milled at a single pass on a vertical mill.
Drop in for coffee; you can rip mine down and take a look for yourself.
In actual TEST they proved almost amazingly tolerant of swapped parts, headspace variations and tremendous ammunition variations. There was one test the US military did: 100 rounds, 10 each of 35,000 psi through to 78,000 Proof loads, MIXED and shot at random. Johnson took 'em all without a burp, just tossed the Proof casings a little farther. So that was serious underloads through Proof rounds without a bobble. Springfield was expected to handle ONE Proof round without crapping out; Johnson could eat 'em by the Magazine-load.




























