Metal checkering question

fat tony

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At one time Brownell's used to sell 1, 2, and 3 line metal checkering files for laying out checkering on complex convex metal parts. I see no such offering from them now. I was planning on putting a checkered surface on a buttplate.

I'm looking at about a .050" spacing.

But seeing how I am behind the curve already, I might just do it straight across. The Grobert files are all pricey, which makes their purchase impractical.

I was thinking of modifying something common place but I don't know anything like that either. Maybe grinding a hacksaw blade, but that also seems iffy. The approach seems to be a careful layout then slowly cutting the vee grooves frequently checking with dividers.

A flexible ruler clamped down followed by scoring with a hardened steel or tungsten carbide scriber is about the only way I can think of to make the initial grooves.

These types of jobs seem to eat up vast blocks of time even for professionals.
 
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You will want to finish (point up) the metal checkering with a smooth 60 degree "V" file just like wood checkering... only harder.
 
The thread chasing files work fine for initial spacing but from there you are going to have to use a sharp v file. Martin Hagn used those thread chasing files to make his checkering tools for wood.
 
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