You need to specify if that is .020 between the bullet and bore or .020 overall (.010) clearance.When a barrel is threaded true to the bore and the brake installed and bored true to the bore, 20 thou clearance is a minimum.
So 30 to 40 clearance on a prethreaded barrel and brake would be better.
Why not just bore out the brake you have. Its not rocket science to run a drill bit through the brake.I'll find somebody to check the opening diameter and alinement before I try it.
Finding a brake 14x1 .366 is not easy only one I can find is from Australia, he does good work although it takes a few months to get the item, at -25 I'm really not in a hurry.
ca. .400 is pretty small to for a boring bar. I had to specially grind my smallest boring bar for the .466" bore required for 1/2-28 threads.In theory you should be ok but with only .012"/side clearance it would be worth checking. Best to dial the bore in on a lathe then install the brake and take a light cut with a small boring bar to ensure clearance and concentricity. Should be one hour job at most.
You need to specify if that is .020 between the bullet and bore or .020 overall (.010) clearance.
The easier way is to just run a drill through the brake. The drill will follow the bore so fine alignment isn't required. If one has the lathe and tooling then that's the best way, but its not the only way.
There are small indexable tools that will handle that quite well. For boring the actual bore of the brake itself there are solid carbide boring bars available (not the brazed carbide ones) in many sizes that cut minimum bores way smaller than we ever need for muzzle brakes. Being carbide for the entire length they are very rigid and cut nicely without chatter. I bore most all of the brakes I install. There is usually at least a wee bit of runout otherwise. It only takes an extra couple of minutes. As guntech said a drill will only follow the runout of the existing hole. They are available at most tool shops and on the internet. I think I bought mine from KBC Tool. I just Googled "micro boring bar" and whole pile show up..400 is pretty small to for a boring bar. I had to specially grind my smallest boring bar for the .466" bore required for 1/2-28 threads.
That is an awfully small clearance between bullet and brake. 0.010" doesn't leave any room for carbon buildup or peening or projectile yaw. Such a fine clearance would also require the brake to be final bored to size after being mounted to the barrel.The clearance is based on the bullet diameter... so add 20 thou to the bullet diameter for the inside diameter of the brake.
Probably not. It'd be a lot easier to get the brake straight if it is in a chuck rather than hard mounted to the tool post.Is there a difference between chucking the brake so it rotates and bringing in a stationary bit and feeding by hand versus chucking the drill bit so it rotates a d feeding in the stationary brake by hand ?
Which requires a lathe and the OP didn't seem to have a lathe ... or he'd likely not be asking such a question.I bore most all of the brakes I install.
That is an awfully small clearance between bullet and brake. 0.010" doesn't leave any room for carbon buildup or peening or projectile yaw. Such a fine clearance would also require the brake to be final bored to size after being mounted