From some high round count Hk416's I have seen recently - I am not so sure they have totally solved that system.
What have you noticed in high round count 416's? While the Osprey and HK416 run a different operating system (I believe so anyway... both gas piston, just a different system) the 416 is designed from the onset to utilize the piston system. I've read concerns over bolt tilt but as an engineer I'd think the force applied to the same area of the bolt, either DI or Piston should be the produce similiar tilting. The only difference should be there is no direct contact (metal-to-metal) with a DI system, which could produce (could, not is) possible stress/fatigue failures.
Its difficult to disceminate the propoganda between the rabid DI-AR advocates(change=bad(boo... scary) and those jumping on the bandwagon trying to make a few bucks with likely in-house tested(read:testing=time=money=less profit=bad), but potential game changing, systems. I tend to be 'leary' of salesmen who livelyhoods depend on whether they sell their product or not.
Given the choice though between 'backing the outhouse to the kitchen' (yes, yes... it works if you clean it... so does everything) with a DI system or a system that keeps the breach more importantly cool but also cleaner, then to me it's worth some investigation.
My AR has never failed(if it ain't broke, don't fix it), but then again neither has my G36K or 551 Commando, but I tend to be a bit detail oriented when it comes to cleaning. There are plenty of 'current' (read: not Vietnam but Afganistan-Iraq) where the mix of local conditions of sand, mud and herpes(ok... maybe not herpes) and the tight tolerances of the AR platform(as compared to say, the slop of an AK) when heated in a DI system in consistant firing is causing feeding failures. Apparently not so with the short stroke piston systems like the 416. But if the 416 platform isn't lasting that's a whole other issue I haven't heard anything about.