I’m fairly new at casting and would like to improve my bullet hardness consistency.
Thanks
Cabin Tree but I don't even know if one can get them anymore.
Sometimes it's hard to beat old school technology.Back in the day, I didn't use a hardness tester at all. COWW's, Linotype and roofing lead were very abundant, and I used one or the other or a combination of those to make up certain alloys using formulas it was pretty easy to speculate what the final hardness was going to be, and I never had any lead related issues with my pistol and rifle loads. Years later, one of my friends who cast bought the Lee hardness tester and I used it to test some of my bullets and found I was within a BHN or two of what I thought I had BHN wise.
Lead art pencils have been used for a long time to test the hardness of coating used in various coating industries, so they work equally well for testing lead hardness and the hardness of your Hi Tek or powder coating. I switch over to the art pencil testing some years ago and found it to be equally as accurate as the Lee tester. The test is pretty straight forward as seen in this video https://www.youtube.com/watch?v=EmCvBjXf3D4
Pencil set I use STAEDTLER
Pencil to BHN reference chart, copy and print this out or tape it to the inside of your pencil box for quick reference.
![]()
Other items you will need are a pencil sharpener and a fine piece of sandpaper for blunting the tip of the pencil to give you a good scribing edge, as seen here. Hold the pencil at a 45-degree angle to the surface to be tested.
![]()
back in the day, i didn't use a hardness tester at all. Coww's, linotype and roofing lead were very abundant, and i used one or the other or a combination of those to make up certain alloys using formulas it was pretty easy to speculate what the final hardness was going to be, and i never had any lead related issues with my pistol and rifle loads. Years later, one of my friends who cast bought the lee hardness tester and i used it to test some of my bullets and found i was within a bhn or two of what i thought i had bhn wise.
Lead art pencils have been used for a long time to test the hardness of coating used in various coating industries, so they work equally well for testing lead hardness and the hardness of your hi tek or powder coating. I switch over to the art pencil testing some years ago and found it to be equally as accurate as the lee tester. The test is pretty straight forward as seen in this video https://www.youtube.com/watch?v=emcvbjxf3d4
pencil set i use staedtler
pencil to bhn reference chart, copy and print this out or tape it to the inside of your pencil box for quick reference.
![]()
other items you will need are a pencil sharpener and a fine piece of sandpaper for blunting the tip of the pencil to give you a good scribing edge, as seen here. Hold the pencil at a 45-degree angle to the surface to be tested.
![]()