Making replacement wood
I have been looking into making replacement wood sets and it is possible.
Commercial stock makers use a machine called a 'duplicator'. Basicly it is a router bit that is ganged mechanicaly to a stylus. The blank and the pattern sit on a table beside each other. The stylus is passed over the surface of the pattern and the router bit follows the same path of travel cutting the blank as it goes.
There are many different kinds of machine on the market. Some fancy, some automatic, some can do three stocks at a time, some are very simple.
This is a machine that caught my interest.
www.copycarver.com
I have built one and it does work, and works quite well.
There are some limitations when working on a stock, so I have ripped mine apart and am rebuilding it with with a few modifications.
The biggest challenge believe it or not, is to find wood blanks.
You can pay a lot of money for english walnut. I'm talking $100 for a dirty chunk of wood. Buy something fancy and the sky is the limit. You can easily pay $1500 for a chunk of fancy stuff, but if it is going on a $10,000 custom action, you probably can afford it.
Wood sets for No.1 and No.4 rifles are still available if you shop around. Ishapore was still making No.1 rifles as late as 1988.
My interest is in older Lee Enfield and Martini rifles. Wood sets are just not available, so I am going to make my own. I have several Bubba'd rifles that have complete metal but the wood has been cut back.
So far my test results have been good, but as yet I have to find decent walnut. I have been practicing with pine blanks which are really easy to cut.
My focus is duplicating the inletting acurately, with the least amount of hand fitting. My MK.II duplicator will hopefully allow me to do this.
So when will I be spitting out woodsets for Sht LE Mk.Is and Mk.Vs? These things take time, but I should be producing something by the spring.
Makes a good project, a simple concept but one has to be inventive to put it into practice.