Rust Bluing SxS barrels-I did it! (pic heavy)

dilly

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Here is a thread for all you guys who have wanted to try rust bluing at home or have an older SxS with worn old barrels. I obtained some "classic rust blue" from Brownells and followed the instructions and here is my story.

I started with a gun that needed some TLC but was not too far gone. It is a 12ga Tobin Arms SxS made in Woodstock Ontario. I refinished the wood back in the winter and turned my attention to the barrels which had worn spots where surface rust must have attacked the bluing.
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There were no pits but rather discolouration...
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After removing all the bluing by sanding the barrels with 320 grit emery cloth, I degreased the bores and swabbed them liberally with polyurethane. Then I boiled the lot in water and TSP then in water again.
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I was careful not to touch the barrels from this point on...I swabbed on the stuff from Brownells very carefully and conservatively then hung them in a "damp box" I borrowed from a gunsmith. Its a basic thing with some bulbs and a water tray and a door that seals tight.
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After about 2 hours of rusting time, the barrels come out looking like this....to be honest, I was a little nervous when I saw this...
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Back into the water for 30 mins on a slow boil and you can see the rust turn black before your eyes. When it comes out, it goes a velvety blue black colour.
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This coating gets "carded" off by using superfine steel wool and the steel below is just a bit darker every time. I did a total of 6 passes and it took me a week but this is what resulted.
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I found this project very rewarding and not that difficult to do. It sure made the old Tobin look good! Now...about those faded case colours.....

Here is a couple of the gun all back together.
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Thanks boys!
AA its a new pad...Kick Eez. Its a sporting style with the radiused heel. I used it because it looked kinda period correct because of the colour and I like the radius.
 
Camo: The bottle is about the same size as a large baby food jar and there is lots left. I would estimate you could do at least 10 sets of barrels without a problem.
North: The product I used is very heavily controlled and I doubt they will "ship"...I think there may be a Canadian alternitive offered by PJ's metal care or something like that...I cant say how good it is though. I saw some for sale at a gun show awhile back.
 
That looks fantastic for a home DIY job. I assume the polyurethane is to prevent the bores from being rusted/blued.

Did you encounter any difficulties, problems, mistakes along the way? I've got a sidelock Ugartechea that would love this treatment.

You removed the bluing with 320 emery cloth; did they suggest any other methods, such as electrolysis or naval jelly?
 
That looks fantastic for a home DIY job. I assume the polyurethane is to prevent the bores from being rusted/blued.

Did you encounter any difficulties, problems, mistakes along the way? I've got a sidelock Ugartechea that would love this treatment.

You removed the bluing with 320 emery cloth; did they suggest any other methods, such as electrolysis or naval jelly?
I was wondering how you were making out with that Ugartechea...
The poly was to prevent rusting of the bores. It was a suggestion from a gunsmith and it worked great. I just polished it off with a brush wrapped in "potscrubber" and the rod in a drill chuck when I was done.
As far as mistakes, I did the trigger guard (which was really worn) first for practice. It turned out fine and was easy because you could boil it on the stove. Next time, I would make sure I applied the acid in one long pass with minimal stop and start overlaps...there are a few spots that look like drip marks where the acid may have run. Also, drill a little hole between the barrels under the forend wood so the water/oil can get out from there...
I used pure elbow grease to get the barrels polished up and had the rib glass beaded because it is a raised and filed type that I couldnt get clean. Its not that tough...get on that old Spanish lady!;)
 
Wow, what a great looking gun. It looks like it's good for another 50 years of chasing grouse.

Considering the last of the Tobin Arms shotguns left Woodstock ON in the early 20's, it might be another 85 years of chasing grouse ;)

Very nice job. Something I've considered buying a project gun for myself is to try rust bluing a set of barrels. Did you have any trouble getting the Brownells chemicals across the border? It might be easier to start with a handgun though!
 
You should try the case coloring, lots of good instructional threads on it. I am planing on trying a small project soon. I am getting some fire bricks from work to make myself a small kiln. I have heard it described as something that could be done quite easily with very rudimentry tools and techniques.
 
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