Totally unacceptable given what one pays for bullets these days...........whether or not they shoot well is not the point, you're not paying reject or "seconds" pricing, you should not be getting seconds. I used to buy a lot of Nosler Part seconds and they weighed within +/- 1 gn of nominal and the only thing was very different lead extension at the nose tip. Some showed almost no lead to the tip and some showed 30-40 thou more lead than normal. These bullets all still kept less than MOA in my old 7 mag and 300 WM and as far as terminal performance went they killed everything I shot. Of course being Parts I recovered very few, but the ones I did looked just as though they should. Also bear in mind I was getting them for about 10 bucks/100, when the top of the line ones were about 25 bucks/50. I considered this good performance for the prices involved and I don't recall scapping any of the seconds I bought.
R_L740......I doubt the varying cannelures will actually affect the accuracy of these bullets, he's not trying to shoot bench matches with them, and unless he is wishing to crimp the case (not sure why one would with a 30-06) onto the bullet I doubt there would be any noticeable differences. It is truly amazing what some rifles will shoot into 1-2 moa. I was fire forming 9.3X62 cases made up from '06 brass, didn't have a bunch of cheap excess 9.3 bullets but I did have a bunch of 200 gn 35 cal pistol bullets left over from my handgun silhouette days. Scrunched 1/2 the neck down to take the 358 bullets and went fireforming with the rifle. The 357-8 bullets were obviously slugging up because the rifle shot them more or less to point of aim.......couldn't believe it so I actually started to aim at a pop can at about 150 mtrs and low and behold I could actually hit it about 3 for 5 shots and the misses were quite likely more me than the rifle or load. I have also shot some quite nastily scarred bullets from being pulled with side cutters and was amazed at how well they shot. It seems to me just from my experiences that as long as the bullet base is clean and concentric, bullets seem to shoot well regardless of body or even ogive scars and deformities. I think 60,000 psi has a tendancy to push everything back into concentricity and the force of engaging the rifling finishes the job..............