The Hackmaster
CGN Regular
Well I'm back again and still trying to zero in on a good alloy for hunting bullets. I started a thread a couple below this one asking the more knowledgeable folks here what they would recommend and used that info as a starting point.
I went to the range a couple of days ago with my first batch of cast and two rifles borrowed from friends for testing. I had with me a Marlin 1895 in 444 Marlin and a Marlin 336 in 30-30.
The molds used were an NOE copy of the ranch dog 311-165 TL with gas check, and the 444 marlin was cast from an accurate molds 43-300B. Both bullets are tumble lube designs, both powder coated with eastwood tool blue, both gas checked, both cast from 20-1 alloy. They tested about 7.8 BNH with the Lee hardness tester. The 444 bullets were sized to .433 and the 30-30 bullets were sized at .312, as the marlin micro-groove bore slugs at about .3108''. The 444 bullets weigh in at 300 grains, the 30-30 weigh 170 lubed and checked.
I settled on 20-1 for it's expansion properties on game, however I realize it might be way too soft. With the powder coat and gas check I was hoping too expand the useful envelope of these bullets.I had no leading in the barrels of either rifle.
That being said, the 30-30 didn't group particularly well. About 4'' at 50 yards, and since its scoped and I had a good rest, I think the accuracy issue must be with my bullets. It didn't string in any direction, I just got repeatibly bad groups. For a short range hunting rifle, I can live with 3-4'' groups at 100 yards but not 50. The load was 30 grains of H335, case neck flared with a lyman M die and all charges weighed by hand. I fired a couple of other groups with different charges but this one preformed the best.
The 444 grouped amazingly well. It's one of the newer ones with the ballard rifled barrel and seems to take to cast lead very well. However, as you can see from the pictures (or maybe can't, I hope the links work) all the fired cases had a ring of lead and powder coat at the case mouth. This ring is not on the case but just in front of it. I took a chamber cast (picture #2) and I can't figure out why the bullet is being shaved like that. The bore measured close to .432 from the cast, so a .433 bullet should be just what the doctor ordered. It just doesn't explain the shaved lead on the neck. Load was 54 grains of H335.
So if you have read this entire wall of text thanks for staying with me! My question to the more knowledgable are:
-What could be causing the bad groups in the 30-30? Possibly the too soft alloy?
-What could be causing the shaved lead in the 444? I'm worried if it builds up too much it could affect function.
-Is 20-1 a little too soft in general for what I'm trying to accomplish? would somthing like Lyman #2 be a better option for a hunting bullet?
Thanks again for putting up with those like me who are new to the casting game!


I went to the range a couple of days ago with my first batch of cast and two rifles borrowed from friends for testing. I had with me a Marlin 1895 in 444 Marlin and a Marlin 336 in 30-30.
The molds used were an NOE copy of the ranch dog 311-165 TL with gas check, and the 444 marlin was cast from an accurate molds 43-300B. Both bullets are tumble lube designs, both powder coated with eastwood tool blue, both gas checked, both cast from 20-1 alloy. They tested about 7.8 BNH with the Lee hardness tester. The 444 bullets were sized to .433 and the 30-30 bullets were sized at .312, as the marlin micro-groove bore slugs at about .3108''. The 444 bullets weigh in at 300 grains, the 30-30 weigh 170 lubed and checked.
I settled on 20-1 for it's expansion properties on game, however I realize it might be way too soft. With the powder coat and gas check I was hoping too expand the useful envelope of these bullets.I had no leading in the barrels of either rifle.
That being said, the 30-30 didn't group particularly well. About 4'' at 50 yards, and since its scoped and I had a good rest, I think the accuracy issue must be with my bullets. It didn't string in any direction, I just got repeatibly bad groups. For a short range hunting rifle, I can live with 3-4'' groups at 100 yards but not 50. The load was 30 grains of H335, case neck flared with a lyman M die and all charges weighed by hand. I fired a couple of other groups with different charges but this one preformed the best.
The 444 grouped amazingly well. It's one of the newer ones with the ballard rifled barrel and seems to take to cast lead very well. However, as you can see from the pictures (or maybe can't, I hope the links work) all the fired cases had a ring of lead and powder coat at the case mouth. This ring is not on the case but just in front of it. I took a chamber cast (picture #2) and I can't figure out why the bullet is being shaved like that. The bore measured close to .432 from the cast, so a .433 bullet should be just what the doctor ordered. It just doesn't explain the shaved lead on the neck. Load was 54 grains of H335.
So if you have read this entire wall of text thanks for staying with me! My question to the more knowledgable are:
-What could be causing the bad groups in the 30-30? Possibly the too soft alloy?
-What could be causing the shaved lead in the 444? I'm worried if it builds up too much it could affect function.
-Is 20-1 a little too soft in general for what I'm trying to accomplish? would somthing like Lyman #2 be a better option for a hunting bullet?
Thanks again for putting up with those like me who are new to the casting game!

