T97 Gen 2&3 design flaw? And fix?

Pop

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Was out shooting with a couple of friends on the weekend and one of them brought a Gen 3 Type 97. We noticed that when the barrel heated up the POI walked up the paper almost a foot (at 100 yards) after 25 rounds. Here's what was happening:

(Arrows indicate POA for each group, numbering corrected - we mis-labeled them at the time)
IMG_7257.jpg

We checked to make sure everything was tight, nothing loose, nothing shifted. After letting the barrel cool the POI returned to the POA (as in group 1 above). We took off the handguard and rail to look things over, and noticed that when the rail was screwed down it effectively made a rigid bridge between the receiver and the gas block (Figure 1). We figured that as the barrel heated up it would try to expand lengthwise and the rigid rail would cause it to flex upward as it tried to stretch (Figure 2). So we removed the front rail screw to break the rigid connection and allow the barrel to expand lengthwise freely as the Gen 1 would do (Figure 3) to test the theory.

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We stretched some bike inner tube around the front of the rail and the handguard to try to keep the rifle returning properly to zero(-ish) after each shot, and put 40 rounds through an initially-cold barrel as quickly as we could aim and fire. Here's the result (POA was the 2" sticker cluster in the centre):

IMG_7289.jpg

POI changed a couple of inches with the removal of the forward screw from the rail but, most critically, it didn't shift as the barrel heated. Caveat: This was one rifle, hardly a statistically-significant sample.

So I offer these results to the collected wisdom of CGN. Has anyone with a Gen 2 or Gen 3 T97 noticed similar behaviour as their barrel heated? Has anyone tried removing the front rail screw to see if that fixed it? Does anyone want to try it themselves and add to the statistical sample size?

Also, since a ranger band holding the front of the rail in place seems little less than ideal (though it worked better than I expected), does anyone have any ideas for how to secure the rail to the gas block properly without introducing torque as the barrel heats and expands?

[Notes on shooting conditions: Warm dry day, light breeze, red & black stickers are 1" square, black stickers are 0.87" square, centre of second target is 4 squares. Same shooter took all shots, same ammo was used for all shots (UMC .223 55gr FMJ), optic was a Vortex Spitfire 3x, all shots taken at 100 yards off a bag. Targets shown had no other shots taken on them except the tests from the T97 in question. The first target was 5 carefully-aimed groups of 5 shots, the second target was 40 rapid-fire shots taken as quickly as he could change mags.]
 
A possible solution is to turn the front rail screw hole into a slot the screw rides in as the rifle expands under it. This pic is an exaggeration, the holes would probably only have to be elongated into an oval by about 2mm if I were to guess. Might be a trial and error process.

image_2024-08-06_095003592.png

Interesting because when there were proposed aftermarket upgrades to the Military QBZs, the Army insisted on tension-fit rails that fit the original sights, so they possibly knew about this problem. I have a Gen1 with the optic mounted to the carry handle myself, which would not have this problem. (There's a vertical POI shift as the rifle heats up but it is very minor, which may lend credit to your theory)
 
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A possible solution is to turn the front rail screw hole into a slot the screw rides in as the rifle expands under it. This pic is an exaggeration, the holes would probably only have to be elongated into an oval by about 2mm if I were to guess. Might be a trial and error process.

View attachment 799595

Interesting because when there were proposed aftermarket upgrades to the Military QBZs, the Army insisted on tension-fit rails that fit the original sights, so they possibly knew about this problem. I have a Gen1 with the optic mounted to the carry handle myself, which would not have this problem. (There's a vertical POI shift as the rifle heats up but it is very minor, which may lend credit to your theory)

This seems like a fairly low-modification solution that could still provide solidity to the optic mount, especially with a thin layer of grease between the gas block and the rail and the screw at moderate tension.
 
Even if the theory is totally wrong, this shouldn't affect the ability of your rail to hold zero, so it's pretty low risk. If you go with it, experiment with screw tension, and let us know what you find!
 
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Update: The owner of the rifle sent me this today. He measured the furthest two holes as 2" apart, using UMC 55gr FMJ again. He hasn't changed anything since the previous shoot. He says his groups may have actually tightened up a little and he's going to leave the rubber around the front and just shoot it like that from now on <shrug>.
 

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