Tales of a Lee Enfield Carbine refurb (DONE!)

louthepou

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Hi everyone,

For the past few months, I have finally been able to spend some little bits of time (not a lot of that lately) on this LEC belonging to a CGN member "Gary".

He trusted me with an interesting project; refurbishing a sporterized LEC.

This carbine came to me with a cut forend, no handguard, but Gary did find the middle band and the nose cap, with screws.

And, a very kind man, CGN's "Billy The Kid", agreed to lend me his complete LEC so I could use it as a guide. What a gentleman!

I started this job with a No1Mk3* forend; the action is very similar between the LEC and No1Mk3, so that was a really nice shortcut. I needed to plug a few wholes, and hide the cut-off sections in which the rear handguard retaining clip and rear sight guard would have been found on the No1Mk3.
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Then, I needed to work on the overall length, shape and thickness of the forend. Again, having a model to compare, and on which I could measure different sections, was very helpful. Billy, I know I thanked you profusely for this, but thanks again! :D I mostly used a band sander for the rough, then rasps, files etc. for fine work. I was surprised to see how much material I had to remove (the shop was covered with wood dust...)
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I cut the forend to length, then I carved the front tip and drilled the screw hole so that the nose cap could fit:
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Then, I had to fabricate the handguard. I sourced a chunk of walnut at a fine local wood store (great place with tons of super fancy exotic wood, etc). I found a leftover chunk that I cut with a table saw, to get a piece roughly the right length, width and height. I used a router to carve the barrel chanel, then used tha band sander to shape the exterior side.

Here's a picture of the leftover of the original wood chunk (left), a spare length cut to size, and the router'ed and sanded handguard.
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The fine work on the handguard involved carving the front and rear portions of the handguard. This took time, expecially the front because it needs a tight fit in the nose cap, and there's not much wood keeping the handguard stable up front.
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The rear has a funny shape which is still rough in this picture:
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Here is the current status of the project. The handguard fits, with the nose cap and middle band. Fine sanding is next, and then linseed oil... oh and I need to work on the butt stock too. The original is still good and won't require much.
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Besides Billy The Kid, a special thanks also goes to Bobfortier for his excellent woodworking tips.

I hope you enjoyed seeing this progress report. Cheers!

Lou
 
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That restoration work is incredible, you have inspired me to perform similar work on a few sporter restoration projects I have.

Finding the nose cap for the carbine must not have been easy.

What type of wood glue did you find works the best ? How were you able to get and keep the filler pieces in position ? Any suggestions for how to go about re-attaching a replacement fore end (the biggest issue facing me on my projects) ?

Make sure you post pictures of the before and after of the carbine.
 
WELL DONE, as usual! Your painstaking workmanship is especially apparent in this project, Lou. Can't wait to see the end result, please keep us posted!
 
Lou:

Just a pointer to help you match grain on your hole plugs, try acquiring a tapered plug cutter like so:

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Use like this:

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It will do a much better job than the serrated wood plugs you are using now.

Also, for the patches along the edge of inletting, try a dovetail style patch. It looks more arsenal-correct and will be stronger.

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Thanks for the kind comments, folks, always appreciated.

Thanks for the tips, Claven. As a matter of fact after plugging the holes on that forend, I decided that for the next time, I will be getting that tool from Lee Valley!

Lou
 
Some folks have "got it" and others don't. Obviously you have the ability!:)

Had to send the forend and handguard from my good NZ carbine to Canada to get the wood copied for the other one. If it had been lost in the mail.....:eek:

That was years ago and I don't know what happened to the guy after that. He also did forends for Long Lee's.

I still wonder why some IDIOT would take a carbine that is ALREADY short and handy and CHOP the stock!

"Ahm gonna make me a valable sportin rifle" (spelling deliberate)
 
Lou, if you could PM me your shipping address, I have 19 here that need your attention!

Beautiful work, Lou.

Kindly keep us posted. LECs are rare enough that this is almost like watchng a resurrection.
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I have 2 LEC that I would LOVE to get forends for. Like John said I've got no idea why anyone would cut them down.
Anyway is there anyone out there who has a forend pattern and a duplicating machine who can make copoies?.
 
Lou -

I really do need to get my O/U to you to redo the stock. Your work is top knotch.

I'll contact you in the fall again. Hopefully this year I dont go through another relationship ending and selling a house, etc.

:)
 
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