The metal shop is almost done! ! ! !

BCRider

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The 'Wack, BC
It's been a long time coming but I'm only a few jobs away from having a workable metal shop again!

The big job over the last week has been building support pillars for the lathe and getting it lifted into place and trued up. I went with cinder blocks filled with gravel on the lower courses and filled with concrete with mounting studs set into the mix for the top course and a half.

I hate to admit this but this is the first time in the 25'ish years I've owned this lathe where I've had a good base for it. Up to know I lived with the cheezy light gauge sheet metal cabinet supports. They never did hold the lathe with any degree of stiffness. And even with some riser blocks it was always a case of bending over to see and run the machine.

But it's solid and trued to a "T" now.

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Along with the lathe you can see pictures of the machine island with the drill press, vise and mill/drill. And a shot of the messy bench area that needs to be finished off next. This shot was taken a few days earlier and the lathe is still on blocks while the concrete cures fully. It was cold enough that it was three days before I couldn't scratch it with a finger nail. I gave it a couple more after that point before dropping the lathe onto the studs and jacking nuts

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The top is going to be plastic "puck board". It's the same UHMW PVC used for the side boards in hockey rinks. I've got to heat it up and bend it to act as a back splash and front lip. The test piece worked like a charm. But I need to make up an 8 foot clamping jig before I can do the big pieces for the tops. I was going to go with sheet metal like I did with the machine island but I realized how cold it would be on my hands in the winter so I'm going with the plastic idea.

You can also see the metal rack and grinding bench I welded up and installed about two weeks ago. And if you peek into the far end you can see the new Tweco 3in1 welder that is replacing the old Miller buzz box. And I've got the TIG tank and torch to go with it! Should be nice for doing those pesky little gun repairs like building up parts and filling old screw holes.

The big red thing is the motorcycle lift that is doubling as a welding table. I need to strip the paint off the top sometime soon.

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The last few things are mostly mundane stuff related to modifying some storage shelves to let me park the rolling machines under the upper areas and cleaning up.
 
I like the lighting especially. I have worked in quite a few machine shops that are a black as the inside of a cow. Nothing worse than trying to do a fussy job when the lighting is crappy.
 
Love it! I envy the space you have.
You should check out Garage Journal Forums. You'd fit right in there.

I have the same mill-drill but ran out of floor space in my basement metal shop. It's been lying in pieces for about 2 years now. The only floor space I have is not level enough to compensate with adjustable feet on the stand. Very frustrating.

I hope someday to have a nice shop like yours. I have all the tools, but lack space to use them safely.

Thanks for posting

Oh! How big is your shop?
 
The metal shop shown here is 518 sq feet according to the CAD drawing I did up. It sounds and looks like a lot just now. But once I move the motorcycles and bicycles back in that I get my username from it's going to become a lot more crowded in a hurry.

If that isn't enough to make a few of you green then consider that the model airplane, firearms, reloading and wood working area in the basement is another 1100sq ft.... :d

Basically when I went shopping for my retirement home I was looking for workshop options with some extra rooms attached.... :d
 
Congrats, looks like a nice work area. I've been working out of a smallish shop for quite a few years.

That concrete base will definitely help it compared to the sheet metal bases.
 
Looks good, BCR!

One of the few things I really miss about working for a living, is the clean, well lit work space we had there. Seems like most of the commercial shops I ever visited were pretty much right out of the stone age, by comparison. Dark, dirty, and stacked knee-deep in sharp edges.

Cheers
Trev
 
Nice work on the lathe stand .... :) Tweco from the recent KMS sale? They look like nice units.

Yep, saved enough on the cost of the welder itself to mostly pay for the TIG set to go with it.

I used it for the first time in anger today. Just a quick bit of a bracket that I did with some 7018. The arc struck and ran smooth as silk and without the usual sticking I'd get trying to start with the old buzz box. And the slag came off with a light rub of the chipping hammer instead of the mild beating I needed to use with the buzz box. It's like Christmas all over again! ! ! ! :d

Sorry ol' Flinter, you're about 10th in line for folks that want to move in so they can use my new shops... I've long since ran out of spare beds... :d
 
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