Lister: I believe you are right. Short stroking the Rossi 92 is to blame for some of the issues with 38 special cartridges jamming. I have had that issue myself. Likely because my main match rifle is an Uberti 1873 with a short-stroke kit installed....the Rossi being a backup rifle....so muscle memory has me operating the lever to a certain point coinciding with the Uberti's short stroke cycle. I have to really watch that I fully complete the stroke when shooting the Rossi, otherwise I do short stroke the action and a jam results.
Still, I do find that my rifle seems to prefer a long cartridge, especially in 38 special.
The cartridges I use in my revolvers and the Uberti, for example, are loaded to a nominal OAL of 1.450"-1.453". These feature a 125 grain LRNFP, and function flawlessly.
When I bought the Rossi a while back I figured that I could use the same ammo with both rifles. Saving a lot of hassle by not having to sort out which ammo to bring to a match. Granted these cartridges (1.450" LRNFP) will work in the Rossi....sometimes functioning perfectly, as long as I do my part. But, they have a tendency to double feed...in other words..the cartridge is just short enough that, as it feeds onto the lifter (lifter is in down position), there is enough space between it and the following round, that sometimes magazine spring pressure will push the next round out too....past the cartridge stop and jamming the action right up. I believe that the magazine spring's stronger spring pressure overcomes the relatively weak spring of the cartridge stop, allowing the round to go forward. This usually occurs in the first 3 or 4 rounds, so I suspect that is what is happening. The first round invariably ending up slipping over the end of the lifter and partially jamming under the bolt. Then I have to remove the magazine end cap and spring, clear the magazine tube and pop out the offending cartridge. A giant pain in the rear, to put it mildly. Luckily, as mentioned, this is my backup rifle should my main rifle ...the Uberti...go down. But...I expect the Rossi to be just as reliable...so can't have this kind of thing happening. Even in practise.
When I use a longer 1.470" 38 special cartridge though (LSWC)...there is far less room ahead of the cartridge on the lifter to allow the next cartridge to go forward...so jamming is pretty much eliminated. Unless I do something stupid, like short stroke the lever. So I do believe that my rifle, at least, is showing a clear preference for a long cartridge. When I run the rifle with 357 cartridges...regardless of the bullet profile...it runs flawlessly. It bears mentioning that I have recently made a slight modification to the magazine spring....shortening it another 1/2". In testing, even while running the action fairly slowly (where a lot of the jams would occur), every 38 special cartridge, both long and short...loaded and ejected without issue. In my case then, it is possible that there was just a tad too much spring pressure working on the cartridges and this was pushing them past the cartridge stop. I have heard of Rossi rifles being finicky about spring length, so I've been adjusting it a bit at a time until it works just right. I haven't yet had a chance to get to the range and test this theory, but likely will tomorrow.
It bears mentioning that, even though my Rossi has a 20" barrel, the springs in these rifles are the same length as in the 24" model...so some shortening of the spring is usually required to reduce the excess spring pressure and facilitate loading all 10 rounds into the shorter rifle's magazine. Another mod I may do is shim the left cartridge guide to move the end of the cartridge stop closer to the center. This may allow the hook on the end of the stop to engage the rim of the next round in the magazine with more surface area. Thereby preventing spring pressure from pushing past it. Will try that, too.
So....I guess at the end of this windy dissertation....so far it appears that my Rossi prefers a long cartridge. In 38 special: at least 1.470" OAL. At least, that is my theory to this point. After I do a bit more tinkering with the rifle (don't we all?), I might have a clearer picture of what is going on. That could also be the reason why you are not having any issues with jams...as you also load a longer than normal 38 special cartridge. Food for thought.