Well,
My thoughts on this (being the other gunnut mentioned above) are thus:
I had an offset pin attaching uppers to a lower I had. The issue that occured when the offset pin was slightly loose because of firing, it actually was able to rotate slightly.
This slight rotation of the offset pin allowed the upper and lower to spread slightly at the front, between 1 and 2 mm. Not much, but noticeable, and just enough to cause some of the ammo I was firing to get jammed into the feed ramp edge (those were with 45 gn and 69 gn Hollow points I think) jamming the round back into the cartridge case.
I know I mentioned this to you M-G when I setup your upper, but with the tight fit, we were unable to cause this rotation to occur with your rifle I believe?
The problem may have been a slight difference in the hole location with that old Colt lower of mine too. I found that it did NOT fit other large-hole uppers properly either. I measured the pin location on that lower once, but was unable to establish the correct dimensions for comparison.
Now, my problem with this led me to spend the $300 on a stripped lower from Wolverine, and slapped that in place. Problem solved for me. Also, since I use multiple uppers (including .22) I found it to be a real improvement in convenience for me, allowing me to just pop the pins to swap uppers.
So, bottom line. Be aware of the orientation of the offset pin when assembling the lower/upper, and ensure that there isn't a gap between the lower and upper when you're done assembling it after cleaning, and keep the pin screws tight to prevent them from rotating.
NS