fuzzynuts54, If you take your favorite vehicle out for a ride, put it in first gear and run it at hi way speeds all of the time, how long do you think it will last?
The more you hot rod your loads, the more damage you are doing. Instead of getting 5000 - 7000 rounds of acceptable accuracy, with trouble free, reliable operation, you can cut that in half or maybe even less. Depending on your degree of hot rodding.
If you load past maximum, it may be perfectly safe in your rifle. Bench Rest shooters rifles, are often loaded to what would be considered extreme pressures for several thousand rounds. Throat erosion will advance, depending on case capacity.
The reason bench rest shooters can get away with this, is because the tolerances of the chambers, bolt fit etc are a lot tighter and concentric. Most off the shelf rifles, are set up to take any factory round available and therefore the chambers are quite generous. It is also common for a factory rifle to have uneven bolt lug contact, while locked in battery. This is just the tip of the iceberg.
Without proper testing equipment, once you are out of the listed loading ranges, anything is possible. Pressures don't rise incrementally. Because a load is listed at 50,000 cup, with 50 grains of XYZ powder, does not mean you will only get a 2% pressure rise when you add 1 more grain of powder. It may not do anything but on the other hand, it can also increase pressures by 50%. There is no firm and fast rule.
There is a good reason, why the engineers at White Labs, get grey hair, when they endorse a batch of powder. The coatings on each lot are slightly different and burn rates will vary because of it.
Now, for a bit of disclosure. I have blown up more than one perfectly good rifle. 40 years ago, when you could buy Lee Enfields and Mausers etc, new in grease for $10, it wasn't a big deal. 4831 powder, could be had in a 50 lb keg, for $20 or $1/lb by the bag. There were other surplus powders available as well. BL-C for instance, 3031, and several others as well. All plentiful and cheap. FMJ bullets, ran a penny apiece. Primers, were about a penny a piece as well.
We could afford to play. We copied some of P.O. Ackley's experiments. He was a fine gentleman by the way. We blew up a P17 one afternoon, to see if we could. Loaded up a case full of 2400 under a 220 grain bullet in a milsurp case and let her go. Nothing happened, other than a great roar and bang. The bolt lift, was admittedly a bit snug but nothing serious. The case of course was a different matter. It didn't want to extract an we tore off the rim, with the extractor. Jammed a 1/4 in steel rod down the barrel and hammered it out. The primer, was gone, evaporated, no sign of it at all. Other than that, no other damage. The lugs and recesses weren't set back and we were a bit disappointed to say the least.
Next, we loaded up another case, with "Bullseye". Everything else was the same. This time, the results were totally different. The rifle, had a catastrophic failure. The receiver was split in half, the extractor was gone, the barrel was bulged and the bolt wouldn't budge. Understandable. By the way, the rifle was picked from the lower grades that were being sold to amatuer gunsmiths to Bubba, $10 each. The bore in this specimen was mint. Pitted bores, went for $7. This was in the basement shop at the "Bay" in Vernon BC.
Second rifle was from the same place, in the same condition and was an Eddystone P14. We shot a couple of rounds of milsurp out of it and a few handloads, all was well.
Loaded up a milsurp case with 4831, under a 220grn round nose FMJ and fired it off, all was well. Now for a bit of information. 303 British, was loaded with different components during WWII. The 220 grain FMJ, came out of machine gun belts. The original cases, were loaded with what appeared to be a ball powder, maybe BL-C? Much of it was still loaded with cordite sticks and other powders like 3031, were also used, depending on the country that loaded it.
Next, we loaded it with 3031, as much as we could stuff in the case and tap down, under the 220 grain bullet. We loaded the round with a bit of difficulty as the bullet wouldn't compress the powder enough to seat deeply enough, not to engage the lands. When we set this rifle off, it had a Kaboom with the first hot load. Every bit as catastrophic as the P17. The damage was almost identical though. One thing we did notice, was how thin the receivers are on the P series rifles. The barrel tenons are massive though and I surmise that they felt that was where the strength was needed.
Above maximum loads, just aren't necessary. The more powder you add, the more the returns drop.
You just can't trust the metalurgy or components enough to take the chance. I will say, it goes to show how well firearms are made and the quality of the materials they are made from, because a lot of people, are willing to take the risks.
We destroyed several rifles. Mausers, Springfields, Lee Enfields, Carcanos and a Remington 721, that one was not intentional, nor was the M1 Carbine. The only rifles we couldn't destroy, were Model 38 and 99 Arisakas. The M38, was rechambered to 30-06 in the original 6.5 barrel (burned out) and so was the 99, in it's 7.7 barrel. This was a copy of Ackley's experiment and had similar results. The M38 action, is still in use today, as a 257 Roberts and the 99 is also still in use in Saskatchewan as a 30-06, loaded with .312 bullets. They were magnafluxed to check them out but not much else. The 99, was a very rough, late war rifle. Today, it would be a sought after collectable. Such is life.
You just don't know what will happen, it isn't worth it and the game on the receiving end won't be able to tell the difference. Neither will the target.