On top of that there was no excessive recoil or noise and I the round was clocked at 2599 FPS which was right where I thought it would be.
I'm new at this. I'm not saying I didn't do anything wrong but I only have one type of powder. I use a triple beam. I load in batches of five to ten rounds. All the other rounds worked fine and grouped sub MOA even.
I have no other rounds loaded up. I will take the rifle and the casing to a gunsmith and see what they say.
Could it have been a really worn out piece of brass? And for neck pressure I will measure them but I loaded them a half hour earlier and none felt any different than any others when seating.
Oh and one other thing my rounds are 2.865 OAL so they sot 0.015 off the lands. I had suspected brass but I really don't know.
my thoughts are this .
as someone else mentioned , the case head may have either been annealed , or had gotten hot enough to be annealed sometime in its past .
what looks like a massive over pressure , could be just normal pressure with a soft case head .
myself I would also seriously look at the distance between the bolt face and the end of the barrel .... my "spidey senses " are tingling on this one ... it may be very possible that the space there is on the excessive side . maybe not enough on its own to cause issues , but when coupled with something else that may be minor ......
I wouldn't get freaked out about having to only use stuff from a sealed box straight from the factory ....factories make mistakes all the time , stuff gets counterfeited all the time .
million upon million of rounds are fired in Canada with used , recycled components from unsealed boxes of primers , bullets and powder , with no bad effects .
it comes down to thinking about what your doing and using sound judgement .
before I rebarreled my 270 I had some hot loads worked up on Remington brass . I was going to reduce the load by one grain on the next batch . I had 2 round left over and I didn't really want to tear them apart so I fired them off . the first one wasn't so bad , but the primer did fallout when the case was removed , the second one look just like your pics , but without the brass flowing into a "magnum belt " .
they where both federal cases .( they had a much smaller case volume than the Remington brass , thus much higher pressure ).
having cases that are all the same internal volume is sometimes very crucial .
the case heads don't necessarily need to be the same stamp , but the volume needs to be within the same variation that cases out of the same batch / same head stamp would have .
EDIT ........
this is why I think it is a soft case head ....... " no excessive recoil or noise and I the round was clocked at 2599 FPS which was right where I thought it would be."
if it was a overload situation , the recoil would be noticeable enough that you would take notice ..... and assuming your chronograph is working , your velocity would be higher that you would be expecting .
but if the case head was soft , this wouldn't happen