I have lost track of how many I have blow up. All but 2 were done deliberately.
The 2 accidental ones:
Shooting a 1911 rapid fire with old (30yr+) factory Remington match ammo. One round squibbed and the next one was on the way before I could react. Second round blew the barrel. We were able to use a vice to force the action open and then change the barrel. Pistol was back in use the next day. Good thing. it was not my pistol.
Blew open the chamber of a 357 mag revolver. Load was medium power - except for the double charge. Turned out a mouse had made a nest in one of my drums of powder and was collecting kernels of corn. The corn got mixed with my powder and caused some funny powder charges.
The deliberate ones:
Unfortunately I had to turn in my notebook when I left CIL (ammunition division). We would get letters of compliant and blown up guns. Shooter always blamed the ammo.
We were pretty good at identifying the usual causes (a patch in the barrel) or a muzzle dubbed into the mud. But sometimes we were stumped as to how or why so we would run some test to try to duplicate the results.
If the action is blown to pieces, it is probably pistol powder in a rifle case. This is a terrify prospect if it is factory ammo. (We never saw it with our ammo, but I later saw it with the ammo of another maker. It blew up a lot of guns and some people were hurt.)
Blowing up a barrel with an obstruction is not as easy as you would think. I have done it many times, using bullets, cleaning rods, mud and patches as obstructions. As a rough rule of thumb, if the obstruction is half way down the barrel, or farther, the barrel will split. If the obstruction is near the chamber, not much happens.
We deliberately shot the wrong caliber ammo in rifles, many times. It never caused much of a problem. I heard of it blowing up a gun, once. The proof house fire a 308 proof round in a 25-06. One customer wrote us to say he really preferred our 303 Savage ammo because it did not kick as hard as the other 303. I determined 303 Savage would shoot fairly reliably, but, of course, accuracy was an issue (in a 303 Brit rifle).
Since those days I have occasionally deliberately blown up a rifle, in the attempt to try to learn something or to prove something. It is a fitting end to a junker rifle. But, unless you use pistol powder, it is not easy.
The 2 accidental ones:
Shooting a 1911 rapid fire with old (30yr+) factory Remington match ammo. One round squibbed and the next one was on the way before I could react. Second round blew the barrel. We were able to use a vice to force the action open and then change the barrel. Pistol was back in use the next day. Good thing. it was not my pistol.

Blew open the chamber of a 357 mag revolver. Load was medium power - except for the double charge. Turned out a mouse had made a nest in one of my drums of powder and was collecting kernels of corn. The corn got mixed with my powder and caused some funny powder charges.
The deliberate ones:
Unfortunately I had to turn in my notebook when I left CIL (ammunition division). We would get letters of compliant and blown up guns. Shooter always blamed the ammo.
We were pretty good at identifying the usual causes (a patch in the barrel) or a muzzle dubbed into the mud. But sometimes we were stumped as to how or why so we would run some test to try to duplicate the results.
If the action is blown to pieces, it is probably pistol powder in a rifle case. This is a terrify prospect if it is factory ammo. (We never saw it with our ammo, but I later saw it with the ammo of another maker. It blew up a lot of guns and some people were hurt.)
Blowing up a barrel with an obstruction is not as easy as you would think. I have done it many times, using bullets, cleaning rods, mud and patches as obstructions. As a rough rule of thumb, if the obstruction is half way down the barrel, or farther, the barrel will split. If the obstruction is near the chamber, not much happens.
We deliberately shot the wrong caliber ammo in rifles, many times. It never caused much of a problem. I heard of it blowing up a gun, once. The proof house fire a 308 proof round in a 25-06. One customer wrote us to say he really preferred our 303 Savage ammo because it did not kick as hard as the other 303. I determined 303 Savage would shoot fairly reliably, but, of course, accuracy was an issue (in a 303 Brit rifle).
Since those days I have occasionally deliberately blown up a rifle, in the attempt to try to learn something or to prove something. It is a fitting end to a junker rifle. But, unless you use pistol powder, it is not easy.
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