"Milspec" has nothing to do with anything here. It's the blueprint and allowed tolerances that matters. I've measured a few Aero lowers with calipers, and they were pretty much all bang on the blueprint specs + or - .001, but that was one lot from years ago. Unless you measure your upper with calipers and check against the blueprint, you won't know if it's in spec or not.
When you close an upper on a lower and pin the front pivot pin, there is supposed to be a slight gap between the upper and lower with light passing through.
Do you see a gap with light passing through, and is it even from front to back? Is the curved back of your upper making contact with the lower, where the receiver extention is screwed in? This is a close tolerance area (my one Aero lower with an Aero upper has about a .0005 gap between the two, if anything), and if the lower has too much cerakote at the top of the curve where it goes vertical, the lower might not be able to go all the way down. Do you get where I'm going?