I did the math and it did not pay to reload plinking 223 fmj ammo when my time was included. Teaching my son to reflex shoot was going to chew up a lot of it so I ordered a 1000 rd loose pack of federal american eagle 223 55gr from a reputable supplier. I will not name the supplier as this is not an issue with them at all. I opened the box, grabbed a handful and looked, found two cases that I would reject, on further inspection so far I am running approx 15 percent rejection based on one major neck/throat defect or three minor, an apparent crack is instant fail. I am ignoring case body dents as they will fire out or I would likely be around 40 percent. Anyone else notice this with this ammo or did I get a bad batch. Federal had a decent name in my mind until now!
Reloading never makes financial sense when you factor your time, unless you scale up your equipment and throughput to significant quantities which rival low scale manufacturers.
I've probably gone through 20-25 of these bulk packs in the last 5 years, and I don't think I've found more than one bad looking round ever. And it fired just fine.
I have some guns that are so far past their service life that I'd shoot just about anything in them in pursuit of science. I've shot a lot of dodgy looking ammo in these guns, including those with visible cracks in the neck. Semi Auto guns like the AR-15 has pretty generous tolerances in the working parts and can actually handle some really rough ammo.
I have other guns that I'd never shoot anything by my own reloads in. SO I also understand wanting to baby your gun and only feed it quality ammo.
Can you show pictures of these defects? Curious to see what you see that makes you concerned.
Even with budget ammo, from a reputable retailer we expect a certain minimum amount of quality, and your experience definitely seems out of line with that expectation.
The one time i had an issue with a federal ammo product, they were very good to me. I had a box of 25- 00 buck rounds, and one of the rounds was defective. The plastic cover that sits at the top of the shell which holds the shot in the shell was installed sideways, and had displaced the shot outwards such that you could see bulge marks in the shell. The bulging was severe enough that the round wouldn't chamber. I sent them an email: "asked them for nothing, just giving you an FYI hey this happened, here is the lot number, here's my receipt, here are pictures, it was one round out of 25, one box out of 10, everything else looked fine. Love your ammo."
They refunded me an entire box of ammo, in USD, and sent me a coupon for $10 USD off my next federal purchase, which I spent in the US to avoid complicating the life of a Canadian retailer.
If you reach out to Federal, I am certain they will take care of you.
The 5.56 market was going at light speed until 1 May. I would not be surprised that you got ammo within tolerances, but at the consistently low end.
I don't think that the prohibition of Canadian ARs would have had much of a dent in US domestic ammunition manufacturing.
I'd be surprised if any reputable ammo manufacturer thinks that split necks are within tolerance.
The exact ammo is AE223bk, I am waiting for the lot number from the vendor as it was distroyed with shipping labels and tape. Yes this is based on visual inspection and I have not fired any of the ammo yet. In bulk I would expect the odd glitchy round but this truly is horrible qc, the fact that it is so easy to see makes me wonder if somehow rejects got into the packaging department.
Interesting theory. Flagging the lot number will usually let you know right away if something is up. If its a lot problem, chances of you being the first to detect it are low, given the length of the supply chain from federal to you.