I had assumed all breech plugs were just threaded-in-place things - meant to be removed. Was or is a product called "Gorilla Grease" for lubing the threads when re-installed. Apparently that was not correct for all - what is different about breech plugs that should not be removed?
Opinions seem to vary as to whether you should avoid removing the plug or not.
Yes.. a very touchy subject in some circles .. you will get advice ranging from "it's fine" to "your gonna blow up half the range" ... and people will get angry!!
So, breech plugs, yes are threaded so they can be removed in specific cases, but it should be avoided as the plugs are seated using a specific amount of torque so that the threads stretch (commonly known as bolt stretch) If you can remove the plug and torque it back up EXACTLY then you are fine - if not, you over torque it and stretch the threads past their point of being able to return to their original dimensions (some people will call this "wear" - it's not .. your threads are now deformed)
So the problem with removing a plug is that:
1. You have no way of knowing if it was correctly installed in the first place - or been messed with since. (probably not much of an issue for production guns, but custom guns.... no way to tell)
2. You (probably) have no idea what the material of the barrel and plug are - so no way of knowing what the correct torque is to reinstall.
So the rule of thumb is avoid it if you can - only removing the plug to clear an obstruction that can't be cleared by any other method.
I'm going to look for some 0.010 linen and see if I can find an accurate wet lube. I think I have some water soluble oil in the shop.
Linen has too loose a weave, go to fabric land with your calipers and a couple sample patches, look helpless until someone (generally some 60+ year old cat lady) takes pity on you and offers to help. Look for 100% natural (cotton) in the thicknesses you need (0.015-0.020) that is shiny on one side (like a suit) and has a TIGHT weave. buy that. (FYI - fabricland has crazy sales periodically - up to 80% off!)
- cut your patches from strips rather than using pre-cut - or cutting them yourself. (reason: if your pre-cut is a little off center you can get blow-by.. also your patch will be exactly the correct size - not guaranteed with store bought)
- I recently converted to bore butter .... I am very impressed... you can pre-lube your strips of cotton or smear a bit on and work it in while loading. (not too much - "damp" you should not have any lube around the muzzle after seating the ball.
- keep a square of (un-lubed) your patch material in your mouth when you shoot - Shoot - spitty patch - dry patch - reload...repeat.
Also might try some scotchbright and polish to see about getting the bore into a better shape. There seems to be little negative side effects with it in the current shape.
mmmm disagree ... barrel accuracy problems are going to be in the last foot or so of the bore or at the muzzle. Other than difficulty loading - I would not be concerned with the last 6 inches of breech end at all.
Dress/crown the muzzle....
Worst case it gets relined into a 45, I'm really just shooting steel in the woods and a 45 will do that fine.
IMO - bore it out to .54 will be cheaper and you will have a lighter gun.
So I'm sure you have been through it and has been mentioned, but accuracy with a muzzle loader:
- patch/powder/ball combinations .... you need to play with these a bit - you might try some 3F as well. Even temperature and humidity plays a part.
- caps matter.
- charging the gun leaves powder down the sides/in the rifling - a too-wet or over lubed patch will soak that up rather than pushing down onto the main charge - resulting in an inconsistent load.
- exact consistency in loads, and pressure seating the ball. You will find differences in seating the ball just on top of the powder and cramming the powder down into a hard little pellet!
- blowback ... weak mainspring, worn nipple, eroded channel (is this a patent breech or drum setup?) replace the nipple.
Finally - after all that writing ... what is the twist??? if you somehow have a fast twist barrel - go buy some conical bullets ...