My Buddy and I have the 20 lb stuffer. It is awesome.
Yeah, I have a recipe for what you are asking...
Jalapeno Cheese Smokies
General Measurement Recipe (see below for 20 lbs, I've done the math for you):
Salt 15g/kg
Pepper 3g/kg
Cayenne 0.5g/kg
Garlic 3.5g/kg
Marjoram 1g/kg
Cure #1 (Prague Powder, can buy on AMAZON)3g/kg
Binder 10g/kg
Cold Water 100g/kg
Cheese (Kraft Singles - I prefer High Heat Cheddar Cubed) 130g/kg
Pickled Jalapeno 70g/kg (can use fresh)
For 20 LBS:
Works with pork, beef and venison. Best results are 25% fat content. Do not use venison fat (goes rancid in freezer). Substitute for pork/beef fat
Salt 136 grams
Pepper 27 grams
Cayenne 4.5 grams
Garlic 31.5 grams
Marjoram 9 grams
Cure #1 (Prague Powder, can buy on AMAZON) 27 grams
Binder 91 grams (up to 150 grams if not binding)
Cold Water 910 grams
Cheese (Kraft Singles or High Heat Cheddar) 1200 grams (can go a bit more if desired)
Pickled Jalapeno 650 grams
Directions:
1. Mix dry ingredients in a bowl. Do not add binder yet.
2. Run meat/fat through a grinder (small 1/8” grinding plate. ¼” works too) to obtain a good mix. Sprinkle in dry ingredients (no binder yet) as you go to seam the spices through the meat
3. Cube up the Kraft singles into 3/4” squares (very roughly)
4. Drain pickled jalapenos of all vinegar. Can rinse with cold water. Vinegar unbinds sausage
5. Mix jalapenos, cheese cubes, meat, binder, and add the cold water in a tub. DO NOT SKIP THIS STEP! Mixing is vital for the binder to do it’s magic. This should result in creating a sticky meat “paste”.
6. Run that mixture through the grinder again. Use a 3/8” plate (or ¼” works too) to seam the peppers and cheese through the meat mix. Adding ice chips/cubes can really help the meat stay cold. No need to pre-freeze your grinder components.
7. Stuff into 24 up to 29 mm hog casings (whatever you desire) and follow smoking instructions below
8. wait 24 hrs before smoking so the meat can cure. very important.
Place in smokehouse preheated at 120F with dampers/door open to allow drying for another 45 minutes. Add smoke (your choice of wood chips, play around with it). Gradually adjust smoker to 160-170F with dampers open. Smoke until internal temperatures reach 152F. Don’t worry about it if your smoker does not have dampers. Your smoker can differ so do what works for your set up.
A Bratwurst Alternative:
Jalapeno Chedder Brats
9 lbs. Wild Game (trimmed and ready to grind)
3 lbs. Pork Fat
4 Eggs
16 oz. Beer
3 tsp Ground Black Pepper
2 tsp Cayenne Pepper
2 tsp Paprika
1 tsp Nutmeg
2 TBS Dry Mustard
2 TBS Coriander
1 tsp Sage
3 TBS Salt
4 tsp Sugar
4 tsp Onion Powder
2 cups Diced Jalapeños
6 cups shredded Sharp Cheddar
That is a solid recipe and I have made a very similar version a few times, so I can tell you that the binder and cold water step is not optional because that sticky paste is what holds everything together when you smoke it. I learned the hard way that skipping the rest time before smoking leads to crumbly texture, so I always let the stuffed links sit overnight in the fridge now. The cure calculation looks correct for 20 pounds, but I double check my scale each time because even a few grams off with Prague powder makes me nervous. One thing I noticed is that using fresh jalapenos instead of pickled changes the moisture level, so I reduce the cold water a bit when I go fresh. For anyone who wants to branch out into other smoked products, the same principles of temperature control and binders apply to
bacon curing, and I have studied commercial preparation systems that use rotating tumblers to speed up protein extraction, which is essentially what your hand mixing is doing on a smaller scale. The bratwurst alternative with beer and eggs is a nice change of pace, but I find the smokies hold up better in the freezer long term because the higher fat content keeps them juicy.
Combine and grind the pork fat with the wild game trim. Mix all the spices except for the cheese and jalapeños in a bowl. Add seasoning mix to the ground meat. Add beer and eggs. Thoroughly hand mix the seasonings into the ground meat. Run meat through the grinder a second time. Hand mix cheddar cheese and jalapeños into the twice ground meat. Stuff into casing using your grinder if it has a casing stuffer attachment, or use a sausage press.