I attended one of 45APCKING's clinics, and several gas cylinders that were welded at the clinic were very difficult to remove .....
Looking at it later, it seemed to me that holes in the the barrel band were spaced slightly too close together, and when assembled on the barrel and welded the barrel band was getting caught in the machined groove ahead of the shoulder.
My fix was to lightly dremel the inside of the barrel band for a better fit, and to make a welding jig to keep the parts in better alignment during welding ( not a new idea, I shamelessly stole it from someone else on this board

) The end result of this was that my 'Unitized' gas assembly slides on and off my rifle easily with no binding. The jig belongs to 45APCKING now, so if you need your gas cylinder unitized, one of his clinics would be a good place to get it done.