I couldn't keep my OAL above 1.090 because of deviation - basically, it was all over the place. I could feel the rifling was hit whenever the OAL was over 1.095 or so.1) As far as flattened primers - those look fine for Federal primers - they are the softest;
2) OAL can be as per loading manual for the bullet you use or shorter, depending on if you hit rifling or not. I just loaded some Berry's 124gr and OAL is1.1111" - funny, huh? But they work and I'm gonna stick with it.
3) I remember you had some seating-crimping issues with 9mm loads, is it still somewhat there? I'd recommend sorting by headstamp for various reasons, in your case you can prolly eliminate bad brass.
LOL, that's exactly the setup I have: Hornady seating die followed by a Lee FCD. I didn't know it solves bulging problems when used as intended.Get yourself a Lee factory crimp die for the 9mm to get rid of any bulge issues. Use it AFTER you seat the bullet in the seating die WITHOUT crimping. Then you can go back to playing with OAL
I see... Yes the 9mm is plated RN, the .40S&W is flat-tip - maybe that's why the OAL is easier to control in .40.... Thanks for the tip.OAL variations can be linked to inconsistent bullet shape. If bullets are RN lead or plated, it may not be a very good idea to use flat seating stem.