I haven't touched the tank all summer....too busy shooting/sailing/etc but have made the time this week to work on it.
I spent a few minutes with a ruler and discovered I had three problems with the drive-train. All on the same side, all compounding and contributing:
1. Drive sprocket misalignment. The two drive sprockets were misaligned by about 1/4", twisting the track.
2. Road wheel misalignment. Three of the 7 seven road wheels were too far out, amplifying the twist of the track.
3. Rear Idler shaft too short. With 1/2" end-caps on the rear idler, one on each side, I lost an inch of width that I should have had, resulting in one side being aligned properly (within 1/8"), and the other side was 7/8" off.
Number 1 is a result of me not being a welder, and having to take it to a buddy to weld it.
Number 2 is a lack of attention to detail when I was putting things back together the last time I had it apart.
Number 3 is a result of me using the same shaft length from the previos design for my idler wheel, which didn't take into account the 1/2" end-caps on each end.
Solutions:
1. Knocked off and re-welded the drive sprocket, used a section of shaft and key to ensure alignment was correct before welding. (Was present this time and used a keyed shaft to ensure they were properly aligned before the weld was done.)
2. Shortened the offending torsion bars so that the road wheels would seat properly.
3. Bought a new chunk of 5/8" stainless bar for my idler shaft, and cut to slightly over the correct length. IT WORKS.
I flashed 'er up tonight, and spun her around (in place pivoting) in both directions for about 3 minutes, alternating directions every 30 seconds or so, and the last time I ran her, that would have dumped the track.
This time, no problems.
I'm not 100% convinced I have it fixed yet (I have to do an outdoor test run for that) but I'm a lot more confident to take it on an outdoor test run now.
My next step is to dope up some work-able details on it, and see how it looks, some hatch covers, etc.
Life is good!
More pics and video to follow.....
NS