How to install an ambi safety on an AR180B Claven2 style ;)

Claven2

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OK, I know in the FAQ it says Armalite once made ambi safeties for the AR180B. Good luck finding one - I looked and could not even locate a picture of a factory ambi safety, let alone one available for purchase.

I'm a lefty, so of course my OCD dictated I make one ;)

I started by ordering a standard safety selector from Wolverine as a spare part. I retained the original safety from the rifle in case I or the rifle's next owner wants to go back.

AR180B safety on the left, AR15 safety on the right. This is where I give a shout-out to CGNer sigboy who was awesome enough to send me a spare used AR15 selector which made this little project possible.

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Now for those who don't know, you can't even cut these with a file. AR safeties/selectors are glass hard. To even think about modding one you have to anneal it. Heat it up with a map gas or OA torch until red hot and then let air cool. It will now machine, though it will still be harder then low carbon steel - they are probably cast from 4140 harden-able steel alloy or similar.

I cut the tail off the AR15 safety leaving enough meat to grab in a collet (Hardinge 3C collets ROCK!) on the lathe to cut a clearance hole and a 0.190" diameter countersink using an end-mill held in a Jacobs tailstock chuck.

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I made an appropriately sized 4-40NC screw out of a larger screw on the lathe, though in truth if I had felt like leaving the house this could have been bought and the head turned to precisely fit the countersink. I also annealed the spare AR180 selector and cut a slot in the tip and drilled and threaded a 4-40NC hole into the centre on my knee mill. I also milled the back of the AR15 selector down flush to the circular flat skirt but left a slightly oversized tongue which I shaped with small files to precisely align and fit the tongue to the slot on the modified AR180B selector.

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Mocked up:

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Finally, because the AR15 selector skirt is slightly too large and interferes with the rectangular receiver protrusion where "FIRE" is written (not sure what that hump for???), I filed the pointing arrow off the modded AR15 selector lever and used the mill to cut a slight circular relief into the radius of that "hump". I then filed an indicator line on the skirt to replace the pointer. Finally, I re-hardened the parts (heat to red hot, drop in cold water) and re-parkerized them.

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I think it turned out well, though the screw I made didn't take the park as well as the selector bits. A minor inconvenience I can live with.

Works like a charm :)
 
For the unitiated, why didn't you use a spare safety lever from a AR180 and just install is backwards on the other side then cut the notch so it would fit ?

Not expressing myself very well, I know... But I think you get the idea ...
 
You can't easily do that because it's retained by the bolt stop spring which only engages at the selector lever end. You would have to cut new flats into the selector at the other end, which can be done, but isn't significantly less work, and besides, this solution is ambi :)

I know it sounds weird, but with my left hand, I disengage the safety with my thumb, but re-engage it on the other side using my index finger - seems more comfortable for some reason?

Oh, and also, you would have to remove the pointer on the standard safety if you modded it to go in from the other side.
 
I know it sounds weird, but with my left hand, I disengage the safety with my thumb, but re-engage it on the other side using my index finger - seems more comfortable for some reason?

Either we're both weird (i doubt it) or thats pretty common as i do a variation of that with my swiss arms (although reversed cuz im not a heathen :p jk)
 
Finally, because the AR15 selector skirt is slightly too large and interferes with the rectangular receiver protrusion where "FIRE" is written (not sure what that hump for?)
The hump is a throw back to the AR18/180 sheet metal lower. It's was bent into the lowers to hold parts, make clearance, etc.
 
Overall picture of the rifle as she now stands :)

-Magpul UBR stock
-Stormwerkz A2 adaptor
-Nightforce receiver rail
-AR180 (not 180B) cocking lever
-Ambi safety
-RRA 2-stage match trigger
-Leupold MkIV tactical rings
-Leupold 3.5-10x50 VXIII with mildot reticle and factory tactical turrets.

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I shudder to think what the sum of the parts cost...???!!!!?

Let's see... the scope and rings are over $1000 by themselves... $300 rail, $200 trigger, $300+ stock... what are the basic rifles going for now? $1500+?

Now add in the Nightforce rail, ambi safety, aftermarket cocking lever, ADM bipod QD mount and Harris 1A...

You're not far off!!! (!)
 
Very nicely done, looks fantastic.

Thanks, it's a nifty gun and I have enough spares to keep it going for some time.

That being said, I've never tried an SL8-5 or an FS2000... there are times I consider trading it for one of those just to try something else. Kinda on the fence about that.
 
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