Lead bullets in 7.62x25 possible?

Leading problems have much more to do with bullet sizing and the lube you are using than the muzzle velocity. Lots of guys run cast bullets up to 2000fps and beyond in rifles with no issues.

Mark
 
I know for a fact that you cannot avoid leading with a plain-based cast bullet unless you keep it to pressures too low to cycle the action. It's pressure, not velocity that is the issue, and for a semi-auto, you need a certain base pressure to cycle the action, so that limits your options.

As a minimum, you'd need to use a gas-check bullet with a good fit, and of a moderately hard alloy. There are very few suitable cast bullets available, and another concern is lack of lube volume.
 
I have run about 350 hard lead bullets through my 7.62x25. I purchased these from the Bullet Barn as I didn't have a suitable mold and I wanted to see how they would work prior to buying a mold. They are plain base FN and 96 grains, sized down to .309". I followed the load data from the Lyman manual for a lead 86 grain, starting with 5 gr of W231 and worked up to 5.5 ( guessing about 1200 fps). The pistol cycled well with 5 gr. but is shooting better with the 5.5. No leading of the barrel so far. Looking forward to working on it some more with the nicer weather.
 
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