Zircon
01-19-2007, 11:31 PM
All kinds of old wive's tales abound on the 'net regarding damascus vs. "fluid steel" (homogeneous) barrels. I am doing a failure analysis of a pair of Parker barrels - one set damascus, and the other set homogenous. These barrels were in a study by Sherman Bell and Tom Armbrust, published in Double Gun Journal. They subjected each barrel to increasingly heavier loads and they both failed at about 30,000 psi. Modern ammo gets up perhaps 12,000 psi, at most. That said, most folks that shoot these old gals use shells loaded to the 7,500 psi range.
During the failure analysis I noticed that the fracture length for the Vulcan homogenous barrels was substantially longer than for the damascus barrels. A close examination of the fracture surface showed progressive, low cycle fatigue marks on the damascus barrel. The crack advanced slightly with each increasingly higher pressured load. On the Vulcan barrels, both sides failed by a brittle fracture mechanism. By this, I mean the barrels let go in one fell swoop. Even though both sets of barrels failed at 30,000 psi, the behavior of the damascus barrels was superior to the Vulcan barrels, owing to the fact that the Vulcan barrels failed in a brittle fracture mode. A ductile fracture trumps a brittle fracture every time.
One of the wive's tails with damascus is that it will fail at the welds where the original rods were forge-welded together. When I looked at this particular set of damascus barrels using a metallographically prepared sample, and up to 1,000X optical magnification, I saw NO EVIDENCE of weld joint failure, slag in the weld joints, porosity in the weld joints, etc. The study is still underway, and I hope to eventually publish it in Double Gun Journal. I have about 30 old barrels in this study, homogenous, damascus, and twist included. I am a practicing metallurgist who holds an M.S. degree, and am qualified to state the observations of barrel integrity made in this posting.