With the Canadian retail cost of most AR-15 variants is in the $1200+ range (excluding the “Made in China” variety), I decided to try building a quality AR for under $1K.
My main criteria were:
- All North American components (Canadian-made if possible)
- 14.5” to 16.5” barrel, with 1:9 twist to stabilize 55 to 64 grain bullets
- M4-style flattop receiver to mount optics
- A heavy-profile barrel without M4-type feed ramps (M4 ramps have a steeper feed angle that can detract from accuracy by nudging bullets out of alignment upon chambering. Despite the hype, they are only required for full-auto military weapons firing heavy tracer rounds)
- Chambered in either .223 Wylde or 5.56x45mm NATO (both will safety allow the firing of 5.56x45 MILSPEC and .223 Rem ammo; the Wylde being the more potentially accurate of the two)
My completed build, shown below, comprises the following components:
- “Made in Canada” Blue Line BL-15LE1 lower receiver – $159.00 (on sale)
- DPMS lower receiver parts kit from Brownells – $75.00 (incl shipping)
- Double Star six-position M4 Buttstock from Brownells – $75.00 (incl shipping)
- J.P. Enterprises reduced power trigger spring kit from Brownells – $10 (incl shipping)
- Tactical Innovations M4 upper with 14.5", 1:9 twist, chrome lined, heavy profile barrel – $600.00 (lightly used - from CGN EE)
- Grip Pod forend grip – free with upper ($25-35 value)
- Aluminum Picatinny rail for handguard – free with upper ($20-30 value)
- HIVIS AR-15 Fiber Optic Front Sight – free with upper ($9-10 value)
- Grand Total – $919.00
I fitted the finished carbine, at no extra cost, with a set of 30mm rings and a Bushnell red/green dot sight that I had kicking around. I eventually plan to put on a higher quality optic, but this will certainly do for now. Upon initial test firing, I managed 4" groups at 100m using Winchester white box ammo with this non-magnified sight. I could probably shrink it to 2" or less with a higher quality maganifed optic like the Vortex Viper PST 1-4x scope (which is at the top of my short list).
I decided to upgrade to MAGPUL MOE furnature (MOE trigger guard, pistol grip, handguard and stock were ordered as a set from Brownells for $120, including shipping). I much prefer the hand filling MOE pistol grip to the original AR-15A2 grip. The trigger guard is larger to allow for a gloved hand, and both the handguard and stock are more comforatable than the M4-style parts. The MOE stock comes with a built-in rubber recoil pad and a wider/more comfortable cheek rest than the MILSPEC version. I have a Troy BUIS on order from One Shot Tactical Supply. With that, I will be pretty much set. Here is how it looks now:
All in all, this was a fun project that proved it is possible to assemble a quality AR for under a $1000.
My main criteria were:
- All North American components (Canadian-made if possible)
- 14.5” to 16.5” barrel, with 1:9 twist to stabilize 55 to 64 grain bullets
- M4-style flattop receiver to mount optics
- A heavy-profile barrel without M4-type feed ramps (M4 ramps have a steeper feed angle that can detract from accuracy by nudging bullets out of alignment upon chambering. Despite the hype, they are only required for full-auto military weapons firing heavy tracer rounds)
- Chambered in either .223 Wylde or 5.56x45mm NATO (both will safety allow the firing of 5.56x45 MILSPEC and .223 Rem ammo; the Wylde being the more potentially accurate of the two)
My completed build, shown below, comprises the following components:
- “Made in Canada” Blue Line BL-15LE1 lower receiver – $159.00 (on sale)
- DPMS lower receiver parts kit from Brownells – $75.00 (incl shipping)
- Double Star six-position M4 Buttstock from Brownells – $75.00 (incl shipping)
- J.P. Enterprises reduced power trigger spring kit from Brownells – $10 (incl shipping)
- Tactical Innovations M4 upper with 14.5", 1:9 twist, chrome lined, heavy profile barrel – $600.00 (lightly used - from CGN EE)
- Grip Pod forend grip – free with upper ($25-35 value)
- Aluminum Picatinny rail for handguard – free with upper ($20-30 value)
- HIVIS AR-15 Fiber Optic Front Sight – free with upper ($9-10 value)
- Grand Total – $919.00
I fitted the finished carbine, at no extra cost, with a set of 30mm rings and a Bushnell red/green dot sight that I had kicking around. I eventually plan to put on a higher quality optic, but this will certainly do for now. Upon initial test firing, I managed 4" groups at 100m using Winchester white box ammo with this non-magnified sight. I could probably shrink it to 2" or less with a higher quality maganifed optic like the Vortex Viper PST 1-4x scope (which is at the top of my short list).
I decided to upgrade to MAGPUL MOE furnature (MOE trigger guard, pistol grip, handguard and stock were ordered as a set from Brownells for $120, including shipping). I much prefer the hand filling MOE pistol grip to the original AR-15A2 grip. The trigger guard is larger to allow for a gloved hand, and both the handguard and stock are more comforatable than the M4-style parts. The MOE stock comes with a built-in rubber recoil pad and a wider/more comfortable cheek rest than the MILSPEC version. I have a Troy BUIS on order from One Shot Tactical Supply. With that, I will be pretty much set. Here is how it looks now:
All in all, this was a fun project that proved it is possible to assemble a quality AR for under a $1000.
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