Hey guys,
Got given an AR barrel with a mis-aligned gas port. I was wondering if it would be feasible to weld or plug the gas port somehow and have it re-drilled at mid length.
Any thoughts appreciated.
Cheers, Beavis
The first thought that comes to mind is you should take a close look at the barrel in question and the answer to your question will quickly become blindingly obvious.
Hint: The OD in front of the gas block is too small to accept a gas block.
The existing port could be tapped and a plug installed. A new port could be drilled for a mid-length setup. The gas block would need to fit tightly on the barrel.
I have installed a sleeve on a barrrel which was smaller than a gas block. Works fine.
If the existing gas port is so misplaced that the barrel is unusable, go for it. But if the gas port is only misplaced a bit, why bother?
I thought you wanted to weld on a piece of pipe and make you barrel longer...![]()
? Ok to be clear, the profile is .75" from where the gas port is to the start of the thread. It's carbine gas on a 14.5" tube, so there is 7 or so inches of barrel ahead.
Are you certain? The gas block area should be a precise 0.750" fit, while the barrel out to the muzzle is often 0.010"-0.020" smaller to make it easy to slide the gas block on up to the fit at the port.
Mark
Are you certain? The gas block area should be a precise 0.750" fit, while the barrel out to the muzzle is often 0.010"-0.020" smaller to make it easy to slide the gas block on up to the fit at the port.
Mark
This is correct. Typically the OD in front of the barrel is .730" or so which is way to small to fit a gas block. Even if the gas block did fit properly there would be no shoulder behind it to hold it in place against the recoil forces.
I think the solution was staring straight at me actually. If I was to get the gas port drilled in the correct position and the old one maybe plugged up somehow, it should work fine?
How far off is the port? It could be plugged and there would be enough room for another port?
I think if it were my barrel, I would refit the barrel extension so that the port is TDC.



























