Basic load development

Longshot338

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Something I have noticed in my reloading activities thus far are some discrepancies between load data. One manufacturer's maximum recommended load data may differ from another. In some extreme cases, I have even noted 1 manual citing a starting charge that exceeded the maximum recommended charge of another manual.

The first question that springs to my mind is "Why do these differences exist, and why can they be so drastic?

First off, every company is using different testing equipment. I am not familiar at all with any of them, but it stands to reason that different test environments and equipment will lead to some differences in results.

Secondly, most manuals are put out by companies that manufacture projectiles. Hornaday isn't testing Speer bullets, and Barnes isn't loading Nosler projectiles for their data results. Differences in jacketing material, BC, design, crimp/cannelures, etc... exist between similar bullets. Not all bullets of the same diameter and weight perform the same.

Thirdly, (and this goes back to my first point), different rifles and test barrels are used. If one were to run the same load through a 1/12" rifled barrel and a 1/7" rifled barrel, the same velocities and pressures would not result. Likewise, a tight new bore won't produce the same results as an oversized bore (a common discrepancy in rifles like the Enfield where bores range from .310" to .324" for the same cartridge).

Finally, components may differ to a small degree. Different neck tension from different brass, crimp vs. no crimp, different primers etc... all play a role in a loads performance, and not all manufacturers use the same.

This begs the question; "where do I start and which do I trust?".

First of all, try to get data for the exact bullet you are using. If you are using a 50gr. V-Max, grab the Hornaday manual. If you are using a 180gr. Match King, try to find Sierra's data.

Secondly, take note of the test rifle/barrel being used. See how similar or different it is from the rifle you are loading for.

Thirdly, there can sometimes be found data for very specific rifles. This is one reason that I am partial to Hornaday's manual. I own an M14/M1A. Hornaday has a chapter separate from their regular 308Win data designed for the M1A service rifle. Other chapters include 30/06 data for the M1 Garand, and 5.56x45 data for the AR Service rifles. If you own specialized rifles such as these, this type of data may be of particular use to you.

Finally, try to find information from a wide variety of sources. This will give you the best indication of safety and performance overall.

I have 7 sources for data. Hornaday, Speer, Lyman, Lee, Barnes, Nosler, and Hodgdon's Data site (basically the Lee data from what I can see. I take data from every manual for each powder if I have it. I take all the starting loads for a given powder, add the grain values, and divide by the # of entries to get an average. I do the same for each manual's maximum recommended loads. I then choose a grain weight exactly halfway in between the minimum and maximum average numbers. I check to make sure it does not exceed any manual's maximum, and if it doesn't, that is the load I use.

We can capitalize on our efforts even further. This process is a very thorough method that puts all results on the same page as it were. Consider this; if you are trying to determine the powder your rifle likes the best, you will load a sample of each. Say you have 2 powders. You don't have a manual with data for both, but you have 2 manuals that covers 1 of each of your given powders in each of them. Suppose you start with each manual's starting load data. But; if 1 suggests a higher pressure/velocity load, while the other is more conservative, you get false results. The hotter of the 2 loads may give you a more consistent burn and tighter groups; leading you to believe that it is the one your rifle likes better. However, if you bring the other load up to the same pressure, you may find that it actually is the preferred powder to use in your rifle.

The procedure I have outlined gives you a very good basis to judge between powders. It puts them all on the same grounds for testing. Use it to determine the load for each different powder, and use the same primers, brass, COL, etc... Load up 10 of each, and shoot 2 5-shot groups at a range you are comfortable with.

Once I find the powder my rifle likes, I immediately start playing with the COL. I'll seat the bullets till they touch the rifling, and work back from there in 0.005" increments. Most of the time, the rifles I own like it seated right to the rifling, but I do have an Enfield No.4 Mk.I that definitely prefers that the bullet be 0.010" back.

After I have the optimum COL determined, I will go back to the powder charge, and begin upping it in reasonable increments. For smaller capacity cases like my .223 Rem, I will up it by .2gr at a time. For my Enfields and my M1A/M14, I will try .5gr. increments. Again; load 10 of each, and shoot 2 5-shot groups. This puts my mind at ease that I am not basing data on flukes...

This isn't for everyone; nor do I presume it to be the best method for developing a load. However, it has worked with great success for me. I recently perfected my load for my .223. It shot several 1/2" or less groups at 100m which I never expected any rifle in my hands to do. It went from 1.5" groups with premium factory ammo to an absolute tackdriver I never believed it was capable of.

I Hope this helps somebody. I've burned a lot more bullets and powder than were necessary before my load development techniques were refined.
 
Two volumes that show best accuracy is Sierra and Nosler. These have proven to be valuable starting positions, and even with different manufacturers bullets in similar weights, there is a measure of confidence.
In my .22-250, the accuracy loads in Nosler with IMR's 4320, 4064 and 4895 and the Sierra 60 grain HP, will all produce sub one inch groups at 200 m.
These two "bibles" are a "go-to" formula for success. Other principles that are followed is to be at least 10/1000 off the lands based on the shortest of three rounds that were seated to the lands as templates.
 
Probably outdated but I still use them Ken Waters pet loads.He has 2 volumes and he has tested & hand loaded for every rifle popular rifle cartridge.They are must read.
 
Two volumes that show best accuracy is Sierra and Nosler. These have proven to be valuable starting positions, and even with different manufacturers bullets in similar weights, there is a measure of confidence.
In my .22-250, the accuracy loads in Nosler with IMR's 4320, 4064 and 4895 and the Sierra 60 grain HP, will all produce sub one inch groups at 200 m.
These two "bibles" are a "go-to" formula for success. Other principles that are followed is to be at least 10/1000 off the lands based on the shortest of three rounds that were seated to the lands as templates.

I've been meaning to get a copy of the Sierra; maybe I will now.

While citing the "most accurate load tested" as the Nosler and Lyman do, again; its not YOUR rifle. If they have an accurate load in a bolt .308, it may be different for my M1A/M14.

Alec
 
There is a reason they publish a START load. Start there and then load up or down, depending on the first test.

If you have a Chrony, it can be used to put a speed limit on your loads. If you are loading a powder used in the book, their max velocity (assuming similar length barrel) should be your max velocity, since velocity is related to pressure. You will almost always reach that max velocity with a different powder charge then they used - more or less.
 
"...basically the Lee data..." Other way around. Lee does no testing or load development whatsoever.
"...volumes that show best accuracy..." For their products out of your firearms only. No bullet or powder makers books deal with anything but their own products. Neither are "bibles" for any products other than theirs.
"...divide by the # of entries to get..." Waste of time that has nothing to do with anything. It's unsafe too. The ballistics engineers who did the testing and wrote the books know what they're doing. The problem is Stateside lawyers.
"...data for the exact bullet..." You load for the bullet weight. Who made it or its construction doesn't matter.
In any case, the data you see in manuals reflects the conditions on the day of the test. Especially velocities. And powders change over time, so a load that is say 10 years old, may or may not be safe now.
"...Hornaday..." That'd be Hornady.
 
Most of the load data that I read about is done with a 26 " test barrel, so the velocities and accuracy is really dedicated to that gun, and not ours. Any loads that I have loaded and tested have never come close. Take one you like and start with the min and work up with your gun to acheive your best and watch for pressure signs.
 
I have 4 "Bullet" Manuals ( Speer, Nosler, Barnes & Sierra ) and have a preference for Sierra & Nosler data, and either "Powder" manuals or info from the net on Hodgdon, Alliant & Winchester ... as well as some old Speer,Winchester, IMR and Alliant manuals.

Pretty much follow Longshot 338's methodology. Good post ! ;)
 
Two volumes that show best accuracy is Sierra and Nosler. These have proven to be valuable starting positions, and even with different manufacturers bullets in similar weights, there is a measure of confidence.
In my .22-250, the accuracy loads in Nosler with IMR's 4320, 4064 and 4895 and the Sierra 60 grain HP, will all produce sub one inch groups at 200 m.
These two "bibles" are a "go-to" formula for success. Other principles that are followed is to be at least 10/1000 off the lands based on the shortest of three rounds that were seated to the lands as templates.

i'm not sure which edition of nosler book I have off hand, but for my 60g sierra hp's my most accurate powder tested and actually I was .2g under the most accurate powder charge that they had listed.

the book said for 60gr bullets, 22.5gr of benchmark was the most accurate combo they tested, and I settled on 22.3, this charge has given me 2" groups at 400m and is what I used to complete the 1moa challenge at 300m.

I wouldn't go and settle on what the book says, I did a full set of tests and it just so happened to land on that one.
 
Thanks for the feedback guys! Its good to hear how other people do it, and also that I am not the only one who follows this approach.

I was testing 10 different powders last night. One I didn't have much hope for turned out quite well. IMR4350. This powder is so slow that most manuals have stopped listing it for 308 (they used to). There isn't enough case capacity to get it up to optimum pressure/velocity. I basically filled it to the bottom of the neck, and seated a bullet. It shot a very decent group compared to some other powders I have.

Does anybody else here load IMR4350 in a 308Win? If so, does anybody have advice or pointers about this load?

Thanks,
Alec
 
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