Not too long ago I bought an English 10ga double, made prior to 1892. Decent condition, clear, smooth bores. Have gone through the process to make ammunition for it. Obtained a bag of 3 1/2" hulls. Bought a roll crimper from BPI. Made a wad cutter to use in my drill press. Adjusted the diameter until the wads are a smooth push fit in the cases. The hulls needed to be shortened to fit the chambers. I bored a piece of steel tube until shells would just push in, then shortened the tube to 2 7/8ths. Push a shell in, run around the mouth with a sharp knife. Clean, smooth uniform trim. 2 7/8ths was too long. Kept shortening the jig and cases until the trimmed cases chambered freely. Final length is just over 2 5/8ths.
Cut wads from some firm cardboard, and from sheet cork, just under 1/4th thick. Put the cork wads in a plastic bag along with a squirt of Bore Butter, then microwaved them. BB melted, wads soaked it up. Notwithstanding the 10ga, I didn't want to start too heavy. Using an antique measure, I started with 1 1/8th oz. shot and an equal volume of 2FFg. Adjusted the wad column to suit, leaving enough case for roll crimping. Also loaded some with 1 1/4oz shot, equal volume of powder, and appropriate wads. Wrote the load on the top wad. The PBI crimper worked smoothly, made neat roll crimps. I was using shot salvaged from shells which had got wet, and had corroded heads.
Tried the gun this afternoon on cardboard sheets. At only 25y. Forget upland game at that range, it would be shredded. Choked left barrel in particular throws really tight patterns. Should make a good turkey/waterfowl gun. Enough heft that it is very comfortable to shoot with the 1 1/4oz loads.
Going to load up some 1 3/8oz loads and pattern them seriously at longer range.
The recovered wads, both card and cork, were in excellent condition.
Cut wads from some firm cardboard, and from sheet cork, just under 1/4th thick. Put the cork wads in a plastic bag along with a squirt of Bore Butter, then microwaved them. BB melted, wads soaked it up. Notwithstanding the 10ga, I didn't want to start too heavy. Using an antique measure, I started with 1 1/8th oz. shot and an equal volume of 2FFg. Adjusted the wad column to suit, leaving enough case for roll crimping. Also loaded some with 1 1/4oz shot, equal volume of powder, and appropriate wads. Wrote the load on the top wad. The PBI crimper worked smoothly, made neat roll crimps. I was using shot salvaged from shells which had got wet, and had corroded heads.
Tried the gun this afternoon on cardboard sheets. At only 25y. Forget upland game at that range, it would be shredded. Choked left barrel in particular throws really tight patterns. Should make a good turkey/waterfowl gun. Enough heft that it is very comfortable to shoot with the 1 1/4oz loads.
Going to load up some 1 3/8oz loads and pattern them seriously at longer range.
The recovered wads, both card and cork, were in excellent condition.



















































