So, I have a 24" barrel on order - 257 Roberts - 1-10" twist. I have bought a few lots of .257" bullets on EE - now wondering about my original plan?? I had thought with lighter / smaller diameter bullets, that I might want to use better bullets - like Partition - for hunting whitetail deer. I have taken many dozens of deer with Speer HotCor in 165 grain .308" and 150 grain Partition in .284" - both with muzzle velocity about 2,800 fps. As it turns out, I have accumulated a stash of 117 Hornady Interlock in .257" diameter - #2552 - so a Soft Point Boat Tail bullet. Hornady 9th says they achieved 2,900 fps with a 22" barrel - I expect I should have no problem to get similar velocity.
What says the CGN "brain trust" - are those 117 Interlock going to work at 2,900 fps or so, or should I stay with original plan and use 115 Partitions - assuming similar accuracy loads can be developed for either?
I have a lovely Remington 700 Classic chambered for the 257 Roberts, with a 24 inch bbl.
The 1-10 twist in your barrel may not shoot the bullets you mention, but usually that twist rate is OK.
It's kind of difficult to give you a decent answer to your question, simply because you don't mention the action you're using for the build.
I like to use powders such as W760/H414 in my rifle, with Hornady 100 grn and achieving 3000fps, without base expansion or severely flattened primers, with 117 grain bullets 2900fps was not doable.
3000+ was easily achieved with 100 grain Interlock SP, #2540.
I could push this bullet to 3100+fps with H414 without pressure signs but groups got bigger.
The sweet spot was 46.0 grains of H414 over CCI 250 magnum primers at 3000fps, according to my magnetospeed. Groups are consistently sub moa.
The best I could do with the 117 Interlock BTSP was 2800fps over 46.5 grains H4831ssc, over CCI 250 primers.
Groups at 100/200 yards were consistently right around 2 moa.
The 100 grain flat base bullets are seated so the bullet has appx 1 diameter seating in the neck.
The 117 grain boat tail bullets were seated as far out as the mag well would allow but not as much actual tension in the neck. Yes, I tried seating deeper and groups opened up.
I also tried some of the 117 grain FBRN Interlock I have on hand. I used the same load as for the BTILs and accuracy was similar, as were velocities/pressure signs.
I use +P Remington brass because I have a lot of it on hand.
I also use Lapua brass, which actually holds more grains of water than the Remington brass.
I couldn't measure any real difference, over the magnetospeed, between the two and pressure signs/velocities were similar.