I have been loading Blackpowder ammo for a number of English doubles in 12, 16 and 20 gauge for about 15 years, I shoot my guns frequently and hunt with them as well.
All blackpowder shotgun loads were (are) with volume measure, not by weight like modern loading procedure. This is measured in drams and this equivalent is still marked on modern shotgun ammo boxes, commonly 2 3/4 and 3 dram target loads and these differences result in different velocities (and pressures). A 2 3/4 dram or 3 dram black powder load has the same velocity as the equivalent dram smokeless load and works just as effectively, but more fun! Also the different granulations result in different velocities and pressures so a load with FFFG will be faster and at higher pressure than the equivalent with FFG. 2 3/4 drams of GOEX FFG (my standard 12 gauge charge with 1 oz to 1 1/8 oz of shot) weighed at 78 grains, 3 drams at 86 grains on my scale for comparison BUT I DO NOT LOAD OR RECOMMEND LOADING BY WEIGHT, different brands of powder will weigh differently for the same volume. Large volume cases such as Federal, Kent, Fiocchi work best, the more room the better. I normally cut my cases to 2 1/2" because most vintage black powder proofed guns have 2 1/2' chambers. Any 209 primer will work fine. For traditional loads I seat a 1/8"-3/16" overpowder card wad. Next comes a filler wad or wads, waxed preferred, to adjust the wad column height to accomodate the shot charge and the crimp. This initially takes some trial and error. Most filler wads can be split to give varying thicknesses. Next comes the shot ( any size, lead only), I normally load 1 ounce in 12 gauge. The final component on the top of the load is the overshot wad and when this is firmly seated it should be about 3/16" to 1/4" below the case mouth. Then I finish with a roll crimp which allows for quite a bit more case volume than a folded (pie) crimp.
I have tried all types of cases and the listed ones have worked best for me for various reasons. I have also loaded and shot plastic wads and the main problem here is the limited room in the case and the length of most wads.The WAA 12 and WAA 12SL will work but by far the best is the WAA12R, a very short sturdy wad. I have shot cases of this load, as many as 2-3 boxes at a session, excellent patterns, very positive target breaks, never a problem. In a smooth barrel plastic wad fouling has not been a problem for me but if it gives you a problem just use an overpowder card wad under the plastic wad and adjust the wad column height accordingly.
As you can see, except for sizing, primer removal and seating these operations are not compatible with any modern reloading tool, it's a slow hand process. Roll crimpers, case trimmers, components are available in Canada from bilozir.net. Please note these loads are what I use, not any form of reccomendation for others to load as I have no knowledge of the condition of other people's guns. Play safe and have fun. Jim