I thought I would post a follow up to this thread, Since it has been a year. Suspecting many things, I have checked, re checked my tools, measurements, ect. I took the rifle to a gunsmith to check my measurements, check head space ect, as recommended by savage, while the barrel is in fact undersized by about .002 based on their measurements vs the .004 that I had, I had the option of a new barrel but elected to do more digging first to see what I could find.
What I have found is that the rifle doesn’t like monolithic bullets.
I tried GMX, e-tip and different Barnes bullets. All showed signs of unsafe pressures at well below listed loads. I threw out all the brass I had and started with a fresh batch of new brass. I also changed bullet type. I checked the powder in another rifle and it performed as it should. I tried using Nosler partitions. With RL 19 I found that it was safe to work upto max loads but I did not have the accuracy one would want. When I went back to the original can of IMR4831 I found that it was much more consistent than before.
I had a 1.1 and 1.2” group with 55.5 gr of 4831 giving a velocity average of 2981 with a std dev of 15.3, zero pressure signs. Going up in .5 Gr increments produced about 20fps each step. 56.5gr showed some signs of an increased pressure and bit more recoil than one would expect. But velocity was only 3021 with a std dev of 4.6 and a 1.3” group that was more vertical stringy ( likely me). At 57 velocity jumped to 3049 and a std dev of 9.9. This was again showing a touch of pressure but nothing crazy to be worried about.
Most of the loads had a std dev in the single digits, so the powder was not the problem, I had even reached out to IMR and they found no issues with that lot number of powder.
I’ve decided that the best load is the 55.5 gr load. I still need to load up 20 rounds to head back out and confirm that the rifle is performing properly with them but it appears the end issue was the monolithic bullets.
Been a lot of email’s range trips and components for what should have been a simple load development to find this end result. But it did remind me of another rifle. My dad has a t3 in 338 and I had issues with his and running Barnes bullets. I switched to the partitions and it went away. Funny that’s been two rifles that didn’t like Barnes bullets.