I was wondering about using data from cast bullets to jacketed bullets. I was thinking there might be pressure differences. So if I understand it right your saying cast/jacketed loads would be the same ? I've noticed in the Barnes #4 manual for instance two different 300gr bullets have starting loads 4.5 grs difference and max loads 3 grs difference. Maybe not much but that's just two jacketed bullets from the same manufactures. I would think there would be quite a jump from cast to jacketed. Although I would be using starting loads ???
Cast bullet data is generally very low pressure but uses faster burning powders so there is no risk of a SEE. Yes you will get higher pressure with a jacketed load but you will still be well below even normal pressure.
I did kind of forget we where talking about a 45-70 though. The velocity limit for most cast bullets is around 2000-2200fps which is already near max pressure for a lever rifle in 45-70 and 300gr bullets. I shoot 300gr jacketed bullets at ~2400fps and am using lever rifle data and am near the max. For higher velocity cartridges, cast bullets reach their speed limit before the pressure limit so switching to jacketed and having a slight increase is still well below max pressure. That is how I got my .300WM shooting .308 velocities with nearly the same PoI and no pressure issues.
One advantage that Cast Bullet data has is it often includes powder choices not found in normal reloading manuals. One of my favourite target loads for 340gr cast bullets in a 45-70 for example is 16gr of Bluedot which is normally a shotgun/pistol powder. For whatever reason it works better than Unique in my Handi Rifle. It chronies ~1100fps if memory serves and has very mild recoil.
Unique almost always shoots more accurately than Trail Boss for whatever reason regardless of cast or jacketed bullets; at least for me. My 45-70 is, as far as I can remember, my only rifle that prefers Bluedot over Unique.
As was said above, if you use trap door data it will also be lower velocity and pressure.
I loaded up some .303 British with black powder but haven't gotten out to shoot them yet. I'm also going to be loading some 45-70 BP loads in the near future once I empty some of my brass. To get 70gr of BP into a 45-70 usually requires a special powder compression die in a press. What I did with the .303 loads that I was going to repeat for the 45-70 was to just fill the cases to loose capacity (about 50gr for the .303) and compress it by seating the bullet. BP does prefer at least a little compression to work best so you want to avoid any air space in the case. 50gr of FFg BP makes for a pretty light target load for 45-70 from my reading (under a 405gr cast bullet). I was going to be trying it under my 500gr spire points which was the later standard bullet weight for 45-70 so is still "traditional".
Oddly enough 70gr is also the traditional military load for .303 British. In order to compress it enough to get 70gr into a .303 case they compressed it into pellets and pressed them into the case before forming the neck.
Just remember that if you shoot BP you have different cleaning procedures for the rifle and also need to wash the brass cases in hot soapy water before reloading them to avoid the corrosive residue from BP eating the brass.