The sizing process is merely a method of swaging cast
bullets to a standard size that corresponds to or slightly
above the groove diameter of the gun. Bullet sizing also ensures
that the bearing bands of each and every bullet in the group are
perfectly round in shape. As no metal is removed from the bullet
(bullet is swaged to shape and size), sizing does not alter the
bullet's cast weight.
The actual process of sizing and lubricating cast bullets is
straight-forward and covered in the furnished instructions; but
there are a few things to consider.
1. Set up your lubricator/sizer according to furnished instructions.
Lyman recommends that sizers not be used to
apply lubricant when the temperature of the work area is
below 60° F. The reason is that cold lubricant is much
more difficult to force through the sizer and into the
bullet's grooves.
A caster can actually damage his sizer by applying too
much pressure on the lubricant in the reservoir.
2. Be sure to use the correct top punch for the bullet design.
It's possible to push the bullet into the sizing die with any
old punch which isn't grossly oversize. However, only the
correct top punch can ensure the bullet's alignment with
the sizing die's centerline. Lose that alignment and you've
lost a lot.
3. Occasionally, you may find that lube is building up under
the bullet base. This condition is usually caused by
excessive lube pressure and may be remedied by reducing
said pressure for subsequent bullets.
However, reduced lube pressure may then leave you
with only partially-filled lube grooves. If that happens,
turn the bullet 90 degrees and push it into the sizing die a
second time. That should do it.
Be sure to wipe the lube from bullet bases as the
propellant within the cartridge case might be contaminated,
particularly in warm weather or after extended
storage.
4. While bullets can be cast and safely stored indefinitely,
you should size and lubricate only the number of bullets
you need for the planned p r o d u c t i o n of finished
cartridges.
Allowing lubed bullets to sit around invites them to
accumulate dust and grit—all the foreign matter guaranteed
to scratch your bore.
Should you find yourself in that situation, the lube can
be removed with a solvent and the clean bullets safely
stored for later use.